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Operating manual Fireplace inserts S3

EN

10 | Connection to ceramic flues

45

10

Connection to ceramic flues

The specifications given in advance in respect of mounting instructions and installation regulations re-
main valid (see distances, thermal insulation, exhaust pipe connection).

The appliances are particularly suitable for installation with ceramic flues. However the faultless work-
ing of the heating system is only guaranteed if the following points are observed:

• Calculation of the ceramic flue

• Use of suitable Materials

• Compliance with maximum lengths of flue

• Installation of a direct- or heating flue

• Compliance with the necessary free area of the air grilles

The calculation of the ceramic flue must be made in compliance with the specified maximum flue
lengths nd according to the technical rules of the Stove- and Air Heating Constructors Association and
valid designs.

Characteristics for calculating the flue dimensions

Appliance type

Exhaust gas mass flow [mg/s] Flue gas temperature at appli-

ance collar [°C]

Req’d Feed pressure at collar

[Pa]

48x51x51 S3

11.96

231

12

48x72x51 S3

17.32

270

12

64x33x51 S3

11.86

261

12

75x35x45 S3

11.49

263

12

VUUR DRIE 80

14.8

254

13

VUUR DRIE 60

11.4

276

12

Maximum length of chamotte ceramic flues

The flue gas temperatures at the appliance collar are average temperatures over the duration of the
combustion.

Appliance type

Flue length [m]

Feed pressure at collar [Pa]

Flue gas temperature down-

stream of the flues [ºC]

48x51x51 S3

4

12

190

48x72x51 S3

4

12

190

64x33x51 S3

4

12

190

75x35x45 S3

4

12

190

VUUR DRIE 80

4

12

190

VUUR DRIE 60

4

12

190

The flue is constructed of refractory mineral materials. When setting up, attention must be paid to pro-
cessing that is impervious to heating gases. The ceramic flue support must be load-bearing and heat-
resistant. The installation base on which the heat exchanger is to be set up must be heat insulated in
analogy to the manner described in the section on Protection of the set up area.

The flue pipe connection must be connected gas-tight to the ceramic flue by means of plug-in steel
tubes. The connection of the pipes to the ceramic flue is preferably to be made with a premanufac-
tured connection block made of chamotte.

TIP

The steel tube/chamotte transition must be separate (expansion) and tight. The connecting pipes do
not need to be thermally insulated.

TIP

Make the operator of the stove aware that the system with a downstream heat recovery surface must
only be operated with the door closed!

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Содержание 48x51x51 S3

Страница 1: ...Operating manual Fireplace inserts S3 48x51x51 S3 48x72x51 S3 64x33x51 S3 75x35x45 S3 VUUR DRIE 60 80 www austroflamm com...

Страница 2: ...0 7249 46 443 www austroflamm com info austroflamm com Edited by Olivera Stojanovic Illustrations Konstruktion Text Technical department Austroflamm Copyright All Rights reserved The contents of thes...

Страница 3: ...itioning of the nameplates 13 5 Technical data 14 5 1 Technical data under Directive EU 2015 1185 and del as per Regulation EN 2015 1186 14 5 1 1 48x51x51 S3 2 0 14 5 1 2 48x72x51 S3 2 0 16 5 1 3 64x3...

Страница 4: ...ested fireplace inserts 44 10 Connection to ceramic flues 45 10 1 Stove with ceramic flue 46 10 2 Connection to heat recovery surfaces 47 11 Installation 48 11 1 Risks and dangers 48 11 2 Durchf hrung...

Страница 5: ...e insert fuel gas flues 75 15 2 Removing ashes 75 15 3 Cleaning the door window 76 16 Help 77 16 1 Firebox lining 78 16 2 What to do in the event of a chimney fire 78 16 3 What to do in the event of f...

Страница 6: ...location and connection to the chimney with the master chimney sweep This manual is enclosed with your Austroflamm fireplace insert In the following list we give you an overview of which sections are...

Страница 7: ...DIN 18160 1 Exhaust systems Part 1 EN 12831 State building regulations of the individual federal states or countries Heating regulations of the individual federal states or countries Technical rules o...

Страница 8: ...homepage www austroflamm com 2 2 Structure of the operating manual The table of contents can be found on page 3 Illustrations in this manual may differ from the delivered product 2 3 Representations...

Страница 9: ...Operating manual Fireplace inserts S3 EN 2 Purpose of the operating manual 9 2 5 Abbreviations Abbreviation Meaning HMS Heat Memory System FI Fireplace insert CF Ceramic flue CVC Convection cladding...

Страница 10: ...insert heat up considerably during operation To operate your fireplace insert we recommend that you use the protective glove supplied with it Please alert children to these dangers and keep them away...

Страница 11: ...a of the fireplace insert up to a certain distance see Technical Data auf Seite 14 measured from the front edge of the firebox opening a minimum clearance in the Technical Data 3 4 Special types of da...

Страница 12: ...important dimensions and the nameplate positioning 4 2 1 Design overview 48x51x51 S3 48x72x51 S3 48x51x51 S3 48x72x51 S3 Width body installation dimension mm 480 480 Door frame height mm 510 510 Pane...

Страница 13: ...E 80 60 80 Width body installation dimension mm 635 835 Door frame height mm 510 570 Pane curvature 3 sided 3 sided Width mm 635 835 Depth mm 538 592 Height mm 1319 1469 1467 1517 Weight kg 230 312 No...

Страница 14: ...on no Direct heat output 10 kW Indirect heat output1 Properties for operation with the preferred fuel Space heating annual use efficiency s 72 Energy efficiency index EEI 108 Particular precautions fo...

Страница 15: ...ature control yes At minimum heat output elmin kW two or more manually adjustable levels no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther most...

Страница 16: ...Other standards technical specifications Specifications Indirect heating function no Direct heat output 15 kW Indirect heat output1 Properties for operation with the preferred fuel Space heating annu...

Страница 17: ...l yes At minimum heat output elmin kW two or more manually adjustable levels no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no Pilot...

Страница 18: ...Other standards technical specifications Specifications Indirect heating function no Direct heat output 10 kW Indirect heat output1 Properties for operation with the preferred fuel Space heating annu...

Страница 19: ...l yes At minimum heat output elmin kW two or more manually adjustable levels no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no Pilot...

Страница 20: ...er standards technical specifications Specifications Indirect heating function no Direct heat output 10 kW Indirect heat output1 Properties for operation with the preferred fuel Space heating annual u...

Страница 21: ...l yes At minimum heat output elmin kW two or more manually adjustable levels no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no Pilot...

Страница 22: ...er standards technical specifications Specifications Indirect heating function no Direct heat output 12 kW Indirect heat output1 Properties for operation with the preferred fuel Space heating annual u...

Страница 23: ...l yes At minimum heat output elmin kW two or more manually adjustable levels no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no Pilot...

Страница 24: ...er standards technical specifications Specifications Indirect heating function no Direct heat output 15 kW Indirect heat output1 Properties for operation with the preferred fuel Space heating annual u...

Страница 25: ...l yes At minimum heat output elmin kW two or more manually adjustable levels no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no Pilot...

Страница 26: ...700 Power output via pane Emissions values 48x51x51 S3 48x72x51 S3 64x33x51 S3 75x35x45 S3 Vuur Drie 60 Vuur Drie 80 CO mg Nm 1250 1250 1250 1250 1250 1250 Dust based on 13 O2 40 40 40 40 40 40 OGC mg...

Страница 27: ...ensure the transport of heat and the even distribution of heat within the cladding so that no part of the heating chamber can be overheated If necessary use the calcula tion diagram for hypocausts fro...

Страница 28: ...inimum chimney cross section Minimum exterior air cross section for closed operation Up to 3 m length max 1 elbow Up to 6 m length max 2 elbows 48x51x51 S3 48x2x51 S3 180 mm 180 180 mm 175cm Pipe 150...

Страница 29: ...and dispose of it appropriately 6 1 1 Detaching the transport lock Before the fireplace insert is clad it is vital that the transport lock is removed and the functioning of the sliding doors checked D...

Страница 30: ...then it is vital that these transport locks are stored so that they can be reinstalled again 5 Check that the sliding door is working by opening the door 6 1 2 Carrying aids 1 Fig 6 Transport lugs All...

Страница 31: ...greater than 0 04 mbar occurs overall via the combustion air flow of the fireplace insert and the volume flows of the ventilation systems in the installation room and rooms connected via the ventilati...

Страница 32: ...ng combustion TIP For an adequate combustion air supply we recommend a closed combustion air duct between com bustion air trunking on the fireplace insert and circulating air grille Fig 7 Combustion a...

Страница 33: ...ed with balanced flue operation 7 7 Flue pipe connecting pieces The connecting piece must be selected in accordance with DIN EN 13384 The connection between fireplace insert and heat recovery surface...

Страница 34: ...od for example beechwood reduces this effect The size of your heat producing appliance s combustion chamber will dictate whether your firewood is 25cm 33cm or 50cm in length 50cm pieces of log should...

Страница 35: ...n heat producing appliances with a low placement quantity often have little fire heaps occur leading one to wonder whether a fire can burn at all with so little fuel Nevertheless you must never exceed...

Страница 36: ...ated fire wood must be used In addition to a lower calorific value wet wood causes the panes of your fireplace insert to become tarnished with soot more quickly Secondly the correct amount of firewood...

Страница 37: ...mage to the appliance The fireplace insert must not have any connection to the housing minimum gap width 3 mm as oth erwise damage may be caused to the appliance 9 1 Set up in front of or next to a wa...

Страница 38: ...7 Cladding facing the room 18 80 cm radiation area 19 Convection air cladding Side and rear thermal insulation layers The building wall to be protected 1 must be protected with a 9 cm thick insulation...

Страница 39: ...e floor and the ceiling of the heating cham ber must be clean and resistant to abrasion see tech nical rules of the stove and air heating constructors as sociation Therefore the insulation layer if it...

Страница 40: ...se D E 9 7 8 Fig 13 Protecting the installation base Installation bases 8 with flammable construction materials with a concrete slab 7 at least 6 cm thick dimension E which must be reinforced above in...

Страница 41: ...nent of the build ing the clearance spaces to the cladding are so open that no accumulation of heat can occur the ornamental beam is not within the radiation area of the open fireplace insert 11 Cladd...

Страница 42: ...as floors butt joined wall cladding and insulation layers on ceilings and walls can be brought up to the cladding without any gap 9 14 Heat insulation layers and materials Insulation layers must be m...

Страница 43: ...made of mineral wool these must also be clad in an abrasive resistant and non reflective manner e g with black plate or sheet steel or galvanised sheet iron It is vital to ensure that the thermal ins...

Страница 44: ...ngs within the installation area of the fireplace in sert 9 16 Balanced flue tested fireplace inserts Flue pipe connection The flue pipe connection must be permanently tight The flue pipes used must b...

Страница 45: ...263 12 VUUR DRIE 80 14 8 254 13 VUUR DRIE 60 11 4 276 12 Maximum length of chamotte ceramic flues The flue gas temperatures at the appliance collar are average temperatures over the duration of the c...

Страница 46: ...S3 46 10 1 Stove with ceramic flue Example using KMS system Thermal insulation Extension wall Floor Example with CVC flue module bricks 125 combustion air collar individual individu al individual ind...

Страница 47: ...ned sketch The base of the heat exchanger must be stable and heat resistant The installation base on which the heat exchanger is to be set up must be heat insulated in analogy to the manner described...

Страница 48: ...zausr stung The following protective equipment must be used Type of protective equipment Safety gloves Safety shoes Arbeitsmittel The following work equipment is required for this step Work equipment...

Страница 49: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 48x51x51 S3 Numbering installation sequence 1 Keramott floor 1 7 2 Keramott wall 8 9 3 Keramott elbow 10 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 48x72x5...

Страница 50: ...11 12 13 14 15 16 17 64x33x51 S3 Numbering installation sequence 1 Keramott floor 1 7 2 Keramott wall 8 10 3 Keramott elbow 11 17 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 75x35x45 S3 Numbering instal...

Страница 51: ...ating manual Fireplace inserts S3 EN 11 Installation 51 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 VUUR DRIE 60 80 numbering installation sequence 1 Keramott floor 1 3 2 Keramott wall 4 6 3 Keramott elbow...

Страница 52: ...the upper baffle plate 1 into the two support brackets 2 Hook the middle baffle plate 2 into the two support brackets 3 Hook the lower baffle plate 3 into the two support brackets 9 5 7 1 3 10 2 8 4 6...

Страница 53: ...anual Fireplace inserts S3 EN 11 Installation 53 7 5 4 2 6 3 1 Fig 24 75x35x45 S3 75x35x45 S3 Numbering installation sequence 2 7 1 4 5 6 3 Fig 25 Vuur Drie 60 80 Vuur Drie 60 80 Numbering installatio...

Страница 54: ...ing door to construction type BA2 Conversion from construction type BA1 self closing door to construction type BA2 non self closing door 11 2 4 1 48x51x51 S3 48x72x51 S3 64x33x51 S3 75x35x51 S3 VUUR D...

Страница 55: ...ranging the flue pipe connec tion 1 Remove flue pipe bracket 1 2 Remove cover 2 at the back 3 Replace and install parts 1 2 11 2 6 Mounting the adapter plate If the adapter plate is mounted this allow...

Страница 56: ...unting the adapter plate 2 Mount the adapter plate 11 2 7 Mounting small storage box 1 Fig 30 Removing the flue pipe bracket 1 Remove flue pipe bracket Fig 31 Mounting storage box 2 Place the storage...

Страница 57: ...he flue pipe bracket 3 Mount flue pipe bracket on to the storage box 11 2 8 Mounting the designer frame NOTICE Design frames must not be plastered over nor walled in 11 2 8 1 S3 designer frame Fig 33...

Страница 58: ...of the designer frame 1 Fig 36 Mounting the designer frame at the bottom 4 Mount designer frame 1 at the bottom Only loosely fasten the screws and nuts 2 1 Fig 37 Mounting the designer frame on the l...

Страница 59: ...frame at the top 6 Mount designer frame 1 at the top with M5x16 hexagon socket screw 2 1 2 1 2 1 2 1 Fig 39 Mounting the designer frame on the underframe 7 The designer frame can be mounted on an opti...

Страница 60: ...ing on the frame is supported via the tensioning parts and the lower part of the solid designer frame 11 2 9 Mounting the convection cladding Fig 42 Assembling CV cladding Convection cladding is only...

Страница 61: ...trol unit The control unit consists of Control unit 1 Power unit 2 Temperature sensor 270 20 cm 3 Bowden cable 100 cm 4 Fig 46 Installation kit There are matching installation kits for the various fir...

Страница 62: ...n kit 1 x Taptite hex LKS M5x10 1 1 x thermocouple 2 1 x sensor conduit 3 Torx screwdriver not included in the installation kit 5 Mount the temperature sensor on the flue pipe 4 as shown 1 2 Fig 49 Ai...

Страница 63: ...uations 48x51x51 S3 1 48x72x51 S3 2 64x33x51 S3 3 75x35x45 S3 4 Vuur Drie 60 5 installation left or right Vuur Drie 80 6 installation left or right 75x35x45 S3 2 0 64x33x51 S3 2 0 48x51x51 S3 2 0 48x7...

Страница 64: ...control unit can be continued 1 2 3 Fig 54 Installing the control unit 10 Remove the two M10x1 1 and the M5 nut with flange 2 and the spacer connecting plate 3 For the connection between control unit...

Страница 65: ...eplace insert has been installed this area will no longer be accessible 11 2 11 2 InsertControl function test TIP Before the fireplace insert is reassembled a function test should be carried out Make...

Страница 66: ...this position Operation The InsertControl software consists of the following 6 program phases Calibration Standby Ignition phase Combustion phase air regulator 60 Eco or 80 Normal Stoking phase Ember...

Страница 67: ...ing function after the calibration the controls must complete close the shutter Should you notice that you have chosen the wrong program you can change this in the service menu of the app APP The Inse...

Страница 68: ...osen the three nuts 2 and set up the door 1 2 Fig 63 Attaching the tuning weights This adjustment should ideally carried out before the install ation of the fireplace insert The closing speed of the s...

Страница 69: ...etting the designer frame distance 2 1 Fig 64 Setting the designer frame distance 1 If the distance arrow to the mounting of the designer frame is not correct the height of the storage unit 1 can be a...

Страница 70: ...tion Lighting auf Seite 72 explained During the first fire after the system has been completed this should be kept very small in the first hour and only gradually increased by increasing the amount of...

Страница 71: ...lock Close the door Lower lock Combustion air controller Maximum air feed for fast burning Low heat output I Average heat output 14 2 Before heating up The stove can only function properly if there is...

Страница 72: ...of heat e g by paper or kindling If this does not succeed then the stove must not be started up 1 Turning the combustion air controller regulator com pletely to the left to the position 2 If there is...

Страница 73: ...lever This prevents any eddies that would allow flue gases to escape If there is one fully open the throttle valve 2 Fully open throttle valve 3 Slowly open door 4 Put wood on 5 Close doors 6 When th...

Страница 74: ...ly into the chimney In this position the firebox door can be opened Turn to the right closes flap fuel gases are routed directly via the heat recovery surface This can only take place with the firebox...

Страница 75: ...ntenance contract is recommended The chimney must likewise be regularly cleaned by the district master chimney sweeper The latter will inform you of the necessary intervals 15 2 Removing ashes On a re...

Страница 76: ...ront window can also be cleaned from inside 3 Spray window with glass cleaner and leave it for a mo ment to take effect We recommend cleaning the glass with our Aus troflamm glass cleaner or a commerc...

Страница 77: ...e first heating cycles the varnish hardens and smells in the process The fireplace insert surface is dusty soiled Keep the surfaces of the fireplace in sert clean Keep the floor area clean around the...

Страница 78: ...r 3 Enable access to the cleaning openings e g basement and attic 4 Remove all flammable material from the chimney 5 Inform your district master chimney sweeper before recommissioning your fireplace i...

Страница 79: ...or correctly closed Is the chimney draft too high the ceramic panes become sooty very quickly A gradual accumulation of soot by the windows after 8 to 10 hours of fires is normal Was dry unrefined woo...

Страница 80: ...17 Spare parts EN Operating manual Fireplace inserts S3 80 17 Spare parts To order spare parts please contact your Austroflamm dealer...

Страница 81: ...orrect uninstallation and dismantling of the fireplace insert contact your Austroflamm specialist dealer 18 1 Removing the door 18 1 1 48x S3 64x33x51 S3 75x35x45 S3 VUUR DRIE 60 80 1 1 Fig 70 Removin...

Страница 82: ...g EN Operating manual Fireplace inserts S3 82 1 Fig 71 Opening the locking levers There are two locking levers 1 per side pane 2 Simply open these manually Fig 72 Removing secondary air duct 3 Open th...

Страница 83: ...3 EN 18 Dismantling 83 1 Fig 73 Removing secondary air duct 4 Remove secondary air ducts 1 1 Fig 74 Inserting cable holder 5 Insert cable holder 1 2 3 1 Fig 75 Undoing the screw 6 Counterhold with a 6...

Страница 84: ...18 Dismantling EN Operating manual Fireplace inserts S3 84 Fig 76 Removing the door 8 Undo the screws left and right of the door panel 9 Remove door...

Страница 85: ...osed of Reuse or recyc ling is not possible Local disposal options must be observed Steel sheet Disassemble steel sheet components of the appliance by mechanical crushing If present remove seals befor...

Страница 86: ...manual Fireplace inserts S3 86 Handles and decorative elements made of metal If present disassemble or remove handles and decorative elements made of metal and dispose of as metal scrap Local disposal...

Страница 87: ...ce insert Noise of this kind does not con stitute a warranty claim and do not constitute a warranty claim The territorial scope of validity of our guarantee covers Austria Germany and France In all ot...

Страница 88: ...n of additional information usually requires the consent of the data subject You may voluntarily grant such consent in the following section If you consent to the appropriate handling of your personal...

Страница 89: ...erature during draft measurement Controlled living space ventilation yes no External air supply conduit yes no Instructions for Operator Customer Instructions for handling the appliance explained clea...

Страница 90: ...23 Service Report EN Operating manual Fireplace inserts S3 90 23 Service Report Date Technicians Notes Work carried out replacement parts installed...

Страница 91: ...Operating manual Fireplace inserts S3 EN 23 Service Report 91 Date Technicians Notes Work carried out replacement parts installed...

Страница 92: ...92 Notizen notes appunti remarques...

Страница 93: ...93 Notizen notes appunti remarques...

Страница 94: ...olle Final inspection Controllo finale Contr le final Technische Funktion technical function funzione tecnica fonction technique Lackierung paint vernice peinture Sauberkeit cleanliness pulizia propre...

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