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MAINTENANCE LOG

CARE & MAINTENANCE

Maintenance

Annually inspect the door to confirm that the door operates with the correct clearances, closes and 
opens without obstruction. Confirm that the lock beaks engage easily with the catch plate when the 
door is closed and the lever or key is turned - adjust the door if necessary.
Annually check that when the door is closed, the lock can be locked by key and by the lever.
NB : The lock assembly has been lubricated for life, and should not be disassembled by the user.

Cleaning Powder Coatings

Every six months, powder coated surfaces should be cleaned to protect the finish.  However, in areas 
where pollutants are more prevalent, especially in coastal or industrial regions, cleaning should be 
carried out every two to three months.
To clean the powder coated surface:

1.  Carefully remove any loose deposits with a wet sponge.
2.  Use a soft brush (non abrasive) or cloth and a mild household detergent solution to 
     remove dust, salt and other deposits. Do not use steel wool, scrapers, scouring liquids or 
     powders to remove deposits as these permanently scratch the coating surface.
3.  Rinse off with clean fresh water.

Cleaning Chrome, Satin Chrome, Gold and Brass Finishes

Plated finishes are susceptible to tarnishing if they come into contact with moisture, wet paint, or water 
vapour. All plated finishes should be coated with a non-abrasive furniture or car wax immediately after 
installation. Plated finishes should be regularly wiped with a non-abrasive furniture or car wax, taking 
care not to scratch any protective finishes that are employed to protect the surface and prevent 
tarnishing.

In order to protect your warranty, record all maintenance activity in the following log:

Address of Building : 

Name of Door : 

Date  

Activity

Signed

Installation

The product must be installed according to the instructions included in the product packaging and the 
door should be apertured according to the door “cut-out” dimensions and tolerances shown.

Prior to fitting ensure that:

·

   

Doors stored on site are stored in a clean dry area free from cement, lime, paint, acid etc.

During fitting of the lock ensure that :

·

   

No metal swarf or other contaminants enter the lock body.

·

   

The fixing screws do not damage the product finish.

After installation of the door ensure that:

·

   

The door is correctly adjusted with the correct clearances.

·

   

The lock engages the catch plate correctly.

·

   

The door is protected from building fall-out such as wet plaster, mortar, and paint.

If the door becomes contaminated:

·

   

Do not paint the lock body or faceplate.

·

   

Remove wet plaster, cement, mortar and other droppings immediately, using clean water

    and a sponge or rag, to avoid permanent staining or scratching of the product finish.  If 
    removal is delayed and scraping becomes necessary the surface finish may suffer.

Figure H

'Face Fix' Catch Screw (1”)

'Front Fix' Catch Screw (3/8”)

Door Jamb

Catch Assembly

Front Fix
Slot

Face Fix Slot

Adjustment
Screw

Catch Plug
Grub Screw

Catch
Plug

‘Front Fix’
Catch Screw

Catch Plate

Screws

 from their fully ‘screwed-in’ position three (3) full turns with the 

3.0mm Hex Key. Reverse the Catch Plug Grub Screws with the 2.0mm 
Hex Key and remove the Catch Plugs using a small screwdriver.

To fix the 

Catch Assembly

 to the front of the jamb, reverse the 

Adjustment 

the lock with a 1 to 2mm gap between the lock and Catch Assembly.
Mark the centre of the 'front fix' slots and drill the jamb with a 

3.5mm drill

.

Close the door and position the Catch Assembly on the jamb opposite

Tighten the 'Front Fix' Catch Screws, refit the Catch Plugs and tighten 
the Catch Plug Grub Screws. Be careful not to over tighten these screws.
To fix the Catch Assembly to the face of the reveal, leave the 
Catch Plugs in place, mark through the ‘face fix' slots, and use the 
'Face Fix' Catch Screws instead.

Use the two 'Front Fix' Catch Screws provided to fit the Catch Assembly 
lightly to the jamb. Gently close the door and operate the Lever to test 
the Beak engagement. Move the Catch Assembly up and down and 
adjust the Catch Plate in and out to achieve the best fit.
NOTE: If required use packers provided to align catch plate 
assembly with interior handle assembly.

Interior Door

enters here

or

If the Beaks of the Interior Assembly are 
extended, use the Lever to retract them. 

Place the Exterior Assembly onto the exterior 
face of the door stile. Rotate the protruding 
Spindle into a vertical position.

Remove the Handle Screws and lift the Interior 
Handle off the Interior Base, place them aside.

Pass the correct length Fixing Screws through 
the Interior Base and screw firmly into the 
Exterior Assembly.

NOTE: DO NOT OVER TIGHTEN FIXING SCREWS

To install a Keyed Cylinder into the Interior 
Assembly, remove and discard the Cylinder Plug 
from the underside of the Interior Pull.

Place the Interior Pull over the Interior Base. 
It may be necessary to rotate the Lever to find its 
correct orientation. Refit the two Handle Screws.

Install the Keyed Cylinder into the Interior Pull 
as shown in Figure G.

Depress the Plunger and test the lock operation 
by operating the Lever and Cylinder Key(s) 
if applicable.
NOTE: Ensure the Beaks are in the retracted 
position before closing the door.

While placing the Interior Base onto the interior 
face of the door stile, note the following:
- Allow the protruding Spindle to enter the 
receiving slot on the underside of the Interior Base.
- Locate the bosses on the underside of the 
Interior Base into the holes in the door stile.

Fit Interior Pull

31 - 33 Alfred Street 

Blackburn

VIC 3130  Australia

ph  13 14 18

fax 13 18 14

www.ausloc.com

 

A Division of 

GAINSBOROUGH 

Hardware Industries 

Limited

Austral 

Lock

SPACERS

Some applications require spacers between 
the door and lock as shown.

Interior
Spacer

Exterior
Spacer

Interior Base

Beak

OR

Interior
Slim Pull

Interior ‘D’ Pull

Cylinder Plug

Keyed Cylinder

Plunger

Fixing

Screw

Handle Screw

Figure G

Lever

Lever

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