background image

 
 

1.

 

Using a 4mm drill bit, drill a hole 50 mm in from each end 

and 9 mm up from the bottom of the 3 pieces of rope track 

as shown in Figure 1a

 

 

2.

 

Join the 3 pieces of rope track together using the 2 pieces 

of wooden dowl as shown in Figure 1b

 

 
 
 
 
 
 
 
 
 
 

Figure 1b 

 

3.

 

Sit the flat side of the assembled rope track on the tailgate 

side of the headboard with the 'C' channel facing upward 

and align the bottom edge of the rope track with the 

bottom edge of the headboard then centralise the rope 

track as shown in Figure 2

 

 

 

4.

 

Drill through the holes in the rope track and into the top 

edge of the tub working from the centre out, placing a 

4mm rivet in each hole as it is drilled, but do not rivet.  

 

5.

 

Once all holes have been drilled, remove the rivets and 

disassemble the rope track, discard the dowels and clean 

any swarf from the tub.  

 

6.

 

Apply a bead of silicone to the flat face of the 3 sections of 

the rope track then rivet the rope track sections into place. 

See Figure 3

 

 

7.

 

To attach bar brackets, measure 740mm from the inside 

tailgate edge forward along the driver’s side. Place centre 

of Bar Bracket at this point with the top of Bar Bracket 

5mm down from top edge of tub.  See Figure 4

 

 

 

Figure 1a 

 

Figure 2 

 

Figure 3 

 

 

 

Figure 4 

 

 

 

Содержание ATB01030

Страница 1: ...um rope track 476mm 4 x Bar Brackets 2 x Tonneau support bar 18 x Buttons 35 x Rivets 4 x Pieces of dowel 1 x Seal Tape 1 x Seal Template 1 x Fitting Instruction Some parts in the fitting kit may not be required All fitting kits are weighed to ensure accurate quantities 1 INSTALLATION PROCEDURE IMPORTANT THE HEADBOARD ON THIS VEHICLE WAS CHANGED IN MAY 2013 PLEASE REFER TO THE IMAGE BELOW TO CONFI...

Страница 2: ... 2 4 Drill through the holes in the rope track and into the top edge of the tub working from the centre out placing a 4mm rivet in each hole as it is drilled but do not rivet 5 Once all holes have been drilled remove the rivets and disassemble the rope track discard the dowels and clean any swarf from the tub 6 Apply a bead of silicone to the flat face of the 3 sections of the rope track then rive...

Страница 3: ...r and rivet buttons into place Figure 5 11 Measure down 165mm from the inside edge of the tub and back 35mm from the front outside edge of the tub and mark This is the position of the front button See Figure6 12 Measure down 155mm from the inside edge of the tub and forward 10mm from the front outside edge of the tailight and mark See Figure 7 13 Using a straight edge or string line draw a line be...

Страница 4: ... s side of the vehicle and make a mark on the line drawn in step 13 18 Drill hole apply rust inhibitor and rivet button into place 19 Repeat step 17 for the rear most bunji loop 2 on the passenger side of the vehicle 20 Fit remaining 8 bunjis following the sequence as in Figures 11 12 Note Ensure you work from side to side to maintain tension across the tonneau cover 21 Cut 2 pieces from the suppl...

Страница 5: ...RING FOR YOUR TONNEAU Apply bee s wax or Dri lube to the stitching a few times a year as this will maintain the tonneau s waterproofing ability and prevent the stitching from degrading Use a mild detergent and soft scrubbing brush to clean tonneau Never drive without tonneau support bars in place as the flapping can cause a delaminating effect on the material Tonneau is not designed to be used as ...

Страница 6: ... any further 2 Join the pieces back together and screw grub screws through the hollow bar into the holes that you drilled Make sure you do not over tighten the grub screws Refit the bar You may kink the bar in the middle to give it some extra height to assist with water runoff 4 WARRANTY AND FEEDBACK Register now to activate your 3 year warranty by filling out our online form QR Code Website Link ...

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