1.
Using a 4mm drill bit, drill a hole 50 mm in from each end
and 9 mm up from the bottom of the 3 pieces of rope track
as shown in Figure 1a.
2.
Join the 3 pieces of rope track together using the 2 pieces
of wooden dowl as shown in Figure 1b
Figure 1b
3.
Sit the flat side of the assembled rope track on the tailgate
side of the headboard with the 'C' channel facing upward
and align the bottom edge of the rope track with the
bottom edge of the headboard then centralise the rope
track as shown in Figure 2
4.
Drill through the holes in the rope track and into the top
edge of the tub working from the centre out, placing a
4mm rivet in each hole as it is drilled, but do not rivet.
5.
Once all holes have been drilled, remove the rivets and
disassemble the rope track, discard the dowels and clean
any swarf from the tub.
6.
Apply a bead of silicone to the flat face of the 3 sections of
the rope track then rivet the rope track sections into place.
See Figure 3
7.
To attach bar brackets, measure 740mm from the inside
tailgate edge forward along the driver’s side. Place centre
of Bar Bracket at this point with the top of Bar Bracket
5mm down from top edge of tub. See Figure 4
Figure 1a
Figure 2
Figure 3
Figure 4