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TONNEAU INSTALLATION INSTRUCTIONS

FORD RANGER PX SINGLE CAB WITH HEADBOARD (CHECK IMAGE)

JUNE 2013 – CURRENT

PART NUMBER: ATB01030

BASIC TOOLS REQUIRED

Rivet gun, Drill, 4.5mm Drill bit, Measuring tape, Silicon sealant, Anti-corrosive primer.

CONTENTS

1 x Tonneau cover

3 x Aluminium rope track (476mm)

4 x Bar Brackets

2 x Tonneau support bar

18 x Buttons

35 x Rivets

4 x Pieces of dowel 1 x Seal Tape
1 x Seal Template 1 x Fitting Instruction
(Some parts in the fitting kit may not be required. All fitting kits are weighed to ensure accurate quantities.)

INSTALLATION PROCEDURE

– IMPORTANT –

THE HEADBOARD ON THIS VEHICLE WAS CHANGED IN MAY 2013.

PLEASE REFER TO THE IMAGE BELOW TO CONFIRM THE

HEADBOARD ON THE VEHICLE MATHCES THE IMAGE ON THE RIGHT HAND SIDE.

Содержание ATB01030

Страница 1: ...um rope track 476mm 4 x Bar Brackets 2 x Tonneau support bar 18 x Buttons 35 x Rivets 4 x Pieces of dowel 1 x Seal Tape 1 x Seal Template 1 x Fitting Instruction Some parts in the fitting kit may not be required All fitting kits are weighed to ensure accurate quantities 1 INSTALLATION PROCEDURE IMPORTANT THE HEADBOARD ON THIS VEHICLE WAS CHANGED IN MAY 2013 PLEASE REFER TO THE IMAGE BELOW TO CONFI...

Страница 2: ... 2 4 Drill through the holes in the rope track and into the top edge of the tub working from the centre out placing a 4mm rivet in each hole as it is drilled but do not rivet 5 Once all holes have been drilled remove the rivets and disassemble the rope track discard the dowels and clean any swarf from the tub 6 Apply a bead of silicone to the flat face of the 3 sections of the rope track then rive...

Страница 3: ...r and rivet buttons into place Figure 5 11 Measure down 165mm from the inside edge of the tub and back 35mm from the front outside edge of the tub and mark This is the position of the front button See Figure6 12 Measure down 155mm from the inside edge of the tub and forward 10mm from the front outside edge of the tailight and mark See Figure 7 13 Using a straight edge or string line draw a line be...

Страница 4: ... s side of the vehicle and make a mark on the line drawn in step 13 18 Drill hole apply rust inhibitor and rivet button into place 19 Repeat step 17 for the rear most bunji loop 2 on the passenger side of the vehicle 20 Fit remaining 8 bunjis following the sequence as in Figures 11 12 Note Ensure you work from side to side to maintain tension across the tonneau cover 21 Cut 2 pieces from the suppl...

Страница 5: ...RING FOR YOUR TONNEAU Apply bee s wax or Dri lube to the stitching a few times a year as this will maintain the tonneau s waterproofing ability and prevent the stitching from degrading Use a mild detergent and soft scrubbing brush to clean tonneau Never drive without tonneau support bars in place as the flapping can cause a delaminating effect on the material Tonneau is not designed to be used as ...

Страница 6: ... any further 2 Join the pieces back together and screw grub screws through the hollow bar into the holes that you drilled Make sure you do not over tighten the grub screws Refit the bar You may kink the bar in the middle to give it some extra height to assist with water runoff 4 WARRANTY AND FEEDBACK Register now to activate your 3 year warranty by filling out our online form QR Code Website Link ...

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