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391

Service Training

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AUDI AG
I/VK-35
[email protected]
Fax +49-841/89-36367

AUDI AG
D-85045 Ingolstadt
Technical status: 12/06

Printed in Germany
A07.5S00.33.20

Audi TT Roadster

Self-Study Programme 391

Vorsprung durch Technik

www.audi.co.uk

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Содержание TT Roadster

Страница 1: ...Service Training Audi TT Roadster Self Study Programme 391...

Страница 2: ...ance Virtually the entire Audi range of engines is now assembled in Gy r Volume production of TT models commenced in April 1998 By the end of 2005 265 241 Audi TT Coup s and TT Roadsters as well as 36...

Страница 3: ...nd carefully honed it for the new model Whereas the tail end and the roof section seem to flow into one another at the rear of the TT Coup the convertible top of the TT Roadster forms a clear contrast...

Страница 4: ...Bodyshell Convertible top Convertible top design 10 Technical profiles 8 Introduction In brief 6 Engine gearbox combinations 7 Electrical convertible top control system Installation locations of the...

Страница 5: ...e components or technologies The Self Study Programme is not a Repair Manual The values given are intended as a guideline only and refer to the software version valid at the time of publication of the...

Страница 6: ...ercial purposes in part or in whole is not permitted unless authorised by AUDI AG AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document Cop...

Страница 7: ...1_096 Reference For further information on engines and fuel supply systems refer to Self Study Programme 380 Reference For information on the design and function of the S tronic gearbox refer to Self...

Страница 8: ...stiffening frame The roll bars integrated in the body structure create a survival space for the occupants in the event of a roll over In order to brace the windscreen frame a high strength steel tube...

Страница 9: ...her rigidity is achieved thanks to a modified inner geometry The result is best in class static torsional rigidity These impressive results are basically attributable to three factors selective use of...

Страница 10: ...ace saving folding system A special new feature of the new Audi TT Roadster is the Z fold system of the fabric convertible top as a result of which the convertible top takes up only a small amount of...

Страница 11: ...ave been improved yet again by using insulating materials for the black inner headliner exclusive to the automatic convertible top The convertible top linkage for the fully automatic convertible top i...

Страница 12: ...I AG AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document Copyright by AUDI AG 12 Electrical convertible top control system F170 F295 E137...

Страница 13: ...le top front switch F294 Convertible top lock open switch F295 Convertible top lock closed switch left right G596 Left convertible top cover sender G597 Right convertible top cover sender J256 Convert...

Страница 14: ...ly To restart the convertible top operating cycle opening or closing actuate pull or push the convertible top operating switch E137 again Convertible top opening and closing are indicated to the occup...

Страница 15: ...in the forward roof section are moved back into the locked position After the convertible top has been stowed in the convertible top box closing of the convertible top covers commences Once the conver...

Страница 16: ...ed to the preset level opening of the convertible top covers commences The convertible top operation warning lamp K215 informs the occupants that the convertible top operating cycle has been initiated...

Страница 17: ...l key before opening the convertible top The anti theft alarm is thereby deactivated Please read and observe the information given in the vehicle s Owner s Manual Fully automatic convertible top opera...

Страница 18: ...n now be lifted out of the storage box and locked in place on the windscreen frame This work should be done by two persons Do not reach into the linkage when closing the convertible top Emergency rele...

Страница 19: ...g and closing must be performed as a function test after all emergency operation and troubleshooting procedures The tools required for emergency operation are included in the car tool kit In the splin...

Страница 20: ...7 To start the convertible top operating cycle push or pull the convertible top operating switch E137 Push the open convertible top is closed Pull the closed convertible top is opened If the switch is...

Страница 21: ...convertible top mechanism is positioned directly opposite the Hall sensor The convertible top operation control unit J256 monitors the power supply of the Hall sensor If the control unit measures a vo...

Страница 22: ...former whether the locks are closed or not This information is used among other things for opening and closing the locks parallel to the convertible top operating cycle The two convertible top lock c...

Страница 23: ...rtible top covers are located on the left and right hand sides of the convertible top box and cover the main bearings of the convertible top mechanism when the convertible top is open The convertible...

Страница 24: ...unit stops the convertible top operating cycle A fault is stored in the fault memory In addition the control unit monitors the operating time of the convertible top In order to avoid overloading the...

Страница 25: ...6 activates the convertible top operation hydraulic pump V118 Oil flows along the hose to the two hydraulic cylinders The convertible top is opened or closed depending on the direction of rotation of...

Страница 26: ...in this document Copyright by AUDI AG 26 391_061 391_059 Electrical convertible top control system Convertible top cover motor Right convertible top cover motor V381 Left convertible top cover motor V...

Страница 27: ...est The warning lamp also has the following functions It comes on when the automatic convertible top is opening and closing It begins to flash when one of the conditions for automatic opening or closi...

Страница 28: ...nvertible top control system System overview Convertible top operating switch E137 Steering column electronics control unit J527 Ignition on Convertible top lock closed switch F295 left and right Left...

Страница 29: ...ntrol unit with display in dash panel insert J285 Convertible top operation warning lamp K215 Centre display Dash panel insert Convertible top operation control unit J256 Convertible top operation hyd...

Страница 30: ...104 Selector lever E313 Twin clutch gearbox mechatronics J743 Engine Control unit J623 Airbag control unit J234 Four wheel drive control unit J402 Tyre pressure monitor control unit 2 J793 Power steer...

Страница 31: ...enience system central control unit J393 Climatronic control unit J255 Auxiliary air heater control unit J604 Convertible top operation control unit J256 Parking aid control unit J446 Front passenger...

Страница 32: ...peration control unit J256 requires various information In addition to the information received from the system s sensors the control unit requires information from other automotive systems e g ESP Ot...

Страница 33: ...Transition from closed loop to open loop control Heated rear window button E230 Disable function CAN data bus interfaces The overview shows by way of example the information exchanged across the CAN d...

Страница 34: ...in part or in whole is not permitted unless authorised by AUDI AG AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document Copyright by AUDI...

Страница 35: ...95 2x convertible top lock closed switch left right G596 Left convertible top cover sender G597 Right convertible top cover sender J256 Convertible top operation control unit J393 Convenience system c...

Страница 36: ...ot pressure is applied to the pressure controlled check valve on the pressureless side through a bypass port from the pressure side Oil pressure side Oil return line Control pressure 5 Emergency relea...

Страница 37: ...s anticlockwise and the two way valve now closes on the opposite side The hydraulic pressure flows through the check valve to the hydraulic cylinder beneath the piston rod and pushes the piston rod up...

Страница 38: ...ent for the Audi TT Roadster The windbreak is located between the two roll bars and the convertible top box and can be raised and lowered electrically Its task is to reduce air movement inside the occ...

Страница 39: ...blocks adapta tions codings or final control diagnostics are available this function in the diagnostic tester Electrical function The electrical windbreak operation function is implemented by an illu...

Страница 40: ...view The running gear is basically identical to that of the Audi TT Coup except for the modifications shown Front and rear axle damper set ups for front wheel drive and quattro drive Front and rear ax...

Страница 41: ...Rear axle for quattro four wheel drive Rear axle for front wheel drive Attachment of the diagonal struts for quattro four wheel drive Attachment of the diagonal struts for front wheel drive To increas...

Страница 42: ...sender G385 the vent temperature sender left and right footwells G261 G262 the evaporator out flow temperature sender G263 the dash panel temperature sensor G56 and its temperature sensor blower V42 t...

Страница 43: ...gine specification are not controlled by the heating control unit Climatronic control unit J255 Radiator fan V7 with radiator fan control unit J293 The heating control unit Climatronic control unit J2...

Страница 44: ...he TT Coup 07 Despite the use of identical components the anti theft alarm sensor G578 must know what vehicle it is installed in This information is provided by a bit using the coding of the convenien...

Страница 45: ...e dash panel insert is shown on the radio display This function can be turned ON and OFF using the MENU key The radio software is non flashable which means that the new functions cannot be installed i...

Страница 46: ...d package control unit J525 evaluates a message from the convertible top operation control unit J256 The sound set up is changed over when opening and closing the convertible top at the start of the d...

Страница 47: ...aker R20 Front left treble loudspeaker R21 Bass loudspeaker front left R22 Front right left treble loudspeaker R23 Bass loudspeaker front right R103 Front left mid range loudspeaker BOSE Surround Soun...

Страница 48: ...lution for all vehicles The central locking aerial is integrated in the stub aerial The aerial amplifier R24 is integrated in the base of the stub aerial The signal is transmitted from the aerial ampl...

Страница 49: ...o aerial inputs The aerial amplifier R24 is connected to aerial input 1 Both FM and AM aerial signals are received via this connection Aerial amplifier R24 is integrated in the base of the stub aerial...

Страница 50: ...NS E radio navigation systems have FM tuners with switched diversity In these radios aerial switching takes place in an external aerial amplifier with aerial selection The radio has an aerial input HF...

Страница 51: ...likewise this aerial system The Navigation plus system RNS E has an FM tuner with switched diversity If an auxiliary TV tuner is fitted in the vehicle an aerial selection control unit J515 for switch...

Страница 52: ......

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