background image

3

LIGHTNING

®

941-753-7557  •  FAX:941-753-6917  •  800 342-8477  •  [email protected]  •  www.AmericanTorchTip.com

3

NOZZLES   

 

 

       ID

63-2138 

HD * Flush 

 

3/8”  (09.5mm)

63-2662 

HD  1/8” Stick-Out 

 

5/8”  (15.9mm)

63-2150 

HD  1/8” Tip Recess 

 

1/2”  (12.7mm)

63-2162 

HD  1/8” Tip Recess 

 

5/8”  (15.9mm)

63-2175 

HD  1/8”Tip Recess 

 

3/4”  (19.1mm)

64-2562 

Extra HD Cu 1/4” Tip Rec. 

 

5/8”  (15.9mm)

64-2575 

Extra HD Cu 1/4” Tip Rec. 

 

3/4”  (19.1mm)

65-2550 

HD Cu 1/8” Tip Recess 

 

1/2”   (12.7mm)

65-2562 

HD Cu 1/8” Tip Recess 

 

5/8”   (15.9mm)

65-2575 

HD Cu 1/8” Tip Recess 

 

3/4”   (19.1mm)

64-2950 

HD Bottleneck 1/8 Stick-out   

1/2”   (12.7mm)

63-2950 

HD Bottleneck 1/8 Recess   

1/2”   (12.7mm)

65-2662 

Extra HD 1/8 Stick-out 

 

5/8”   (15.9mm)

65-2362 

Extra HD Brass 1/8 Stick-out  

5/8”   (15.9mm)

Threaded versions available for all nozzles.

Add “T” to part number.

 

CONTACT TIPS   

ID

63-1130  

HD*  

.030 

(0.8mm) 

.037

63-1135  

HD   

.035 

(0.9mm) 

.043

63-1140  

HD   

.040 

(1.0mm) 

.048

63-1145  

HD   

.045 

(1.2mm) 

.055

63-1152  

HD   

.052 

(1.3mm) 

.063 

63-1178  

HD   

5/64 

(2.0mm) 

.093 

63-1193  

HD   

3/32 

(2.4mm) 

.110

63-1162 

 HD 

 

1/16” (1.6mm) .073

63-1230  

HD  Tapered 

.030  

(0.8mm) 

.037

63-1235  

HD  Tapered 

.035  

(0.9mm) 

.043

63-1245  

HD    Tapered 

.045 

(1.2mm) 

.055

63-1252  

HD    Tapered 

.052 

(1.3mm) 

.063

63-1335  

HD  CuCr ** 

.035 

(0.9mm) 

.043

63-1345  

HD    CuCr 

.045 

(1.2mm) 

.050

63-1352  

HD    CuCr 

.052 

(1.3mm) 

.059

63-1362 

 HD 

 

CuCr 

1/16” (1.6mm) .070

63-1378 

 HD 

 

CuCr 

5/64” (2.0mm) .093

63-1394 

 HD 

 

CuCr 

3/32” (2.4mm) .110

65-1130  

Extra HD  

.030 

 

.037

65-1135  

Extra HD  

.035 

 

.043

65-1145  

Extra HD  

.045 

 

.055

65-1162  

Extra HD  

1/16 

 

.073 

65-1178  

Extra HD  

5/64 

 

.093 

65-1193  

Extra HD  

3/32 

 

.110 

65-11120 

Extra HD  

7/64 

 

.120 

65-11125 

Extra HD  

1/8 

 

.136 

65-1235  

Extra HD  

.035 tprd   

.043 

65-1245  

Extra HD  

.045 tprd   

.055

65-1252  

Extra HD  

.052 tprd   

.063

65-1335  

Extra HD CuCr 

.035 

 

.040

65-1345  

Extra HD CuCr 

.045 

 

.050

65-1352      Extra HD CuCr 

.052 

 

.060

65-1362      Extra HD CuCr  

1/16 

 

.070

GAS DIFFUSERS & RETAINER

 

 

63-3201  

Diffuser for HD Contact Tip

63-3104  

Nozzle Retainer (for 63-3201 above)

63-3103  

Diffuser  HD

63-3116  

R/M Thread-on Diffuser HD

65-3116  

R/M Thread-on Extra Heavy Duty Diffuser

65-3103  

Diffuser Extra HD

65-3103-2  Robotic Extra HD

63-3301  

Gas Diffuser O-Ring

SHOCK WASHERS

 

63-6202 

63-6202HD   (Heavy Duty)

LIGHTNING

®

 GOOSENECKS

 

65-5100A Fixed 

180º 

65-5122A 

Fixed 

  22º 

65-5145 A 

Fixed 

  45º 

65-5160A 

Fixed 

  60º 

LINERS

Wire Size                Length           Part#             OD

.023”  (.6mm)   15’ 

64-4115 0.150

.035”  (.9mm)   15’ 

62-4315 0.156

.035”  (.9mm)   25’ 

62-4325 0.156

.045”  (1.6mm)  

15’ 

62-4515 0.156

.045”  (1.6mm)  

25’ 

62-4525 0.156

.030”  (.8mm)   15’ 

64-4215 0.182

.035”  (.9mm)   10’ 

64-4310 0.175

.035”  (.9mm)   15’ 

64-4315 0.175

.035”  (.9mm)   25’ 

64-4325 0.175

.035”  (.9mm)   25’ 

64-4325 0.175

.035”  (.9mm)al  

15’ 

64-4415 0.189 

.045”  (1.6mm)  

10’ 

64-4510 0.189

.045”  (1.6mm)  

15’ 

64-4515 0.189

.045”  (1.6mm)  

25’ 

64-4525 0.189

3/64”  (1.6mm)  

10’ 

64-4510 0.189

3/64”  (1.6mm)  

15’ 

64-4515 0.189

3/64”  (1.6mm)  

25’ 

64-4525 0.189

.52” 

(1.6mm)  

10’ 

64-4510 0.189

.52” 

(1.6mm)  

15’ 

64-4515 0.189

.52” 

(1.6mm)  

25’ 

64-4525 0.189

1/16”  (1.6mm)  

10’ 

64-4510 0.189

1/16”  (1.6mm)  

15’ 

64-4515 0.189

1/16”  (1.6mm)  

25’ 

64-4525 0.189

3/64-1/16al 

  15’ 

64-4615 0.189

5/64-3/32    

 

15’ Flat 

64-4715 0.189

5/64-3/32    

 

25’ Flat  

64-4725 0.21

5/64 & 1/16”   

 

FC 10’ 

64-4815 0.21 

.035 – .045   

 

15’ 

64-4915  0.192  

 

 

 

 

 

 

 

(for S.S. Wire)

NOTE: 65-11xx series tips are only to be used with 65 series Lightning® diffusers.

Содержание LE5304-45-560

Страница 1: ...Fixed Automation MIG Gun Technical Guide MIG Technical Guide...

Страница 2: ...on environment Lightning precision consumables are designed to reduce change out related downtime All gun components and consumables are made in the USA High Strength Cable The outer cover is strength...

Страница 3: ...093 65 1193 Extra HD 3 32 110 65 11120 Extra HD 7 64 120 65 11125 Extra HD 1 8 136 65 1235 Extra HD 035 tprd 043 65 1245 Extra HD 045 tprd 055 65 1252 Extra HD 052 tprd 063 65 1335 Extra HD CuCr 035 0...

Страница 4: ...63 6302 2 3 400A 65 6302 500A 63 6502 Clamps Front End Housing 64 6201 65 7902 500A Spring Guard Unicable Assembly Mounting Screw Cone Nut Connector Cone Body Set Screw 63 6501 See Chart on page 3 Se...

Страница 5: ...Unicable See Chart on page 3 Control Plug Connector 64 7909 Clamp 64 7907 400A 65 7902 500A Spring Guard 63 6502 Handle 64 6106 Screws 64 6501 European Assembly Back End Assembly Spring Guard Euro 63...

Страница 6: ...Tighten until retainer and shock washer are secure THREAD ON OPTIONAL FOR TWECO HD Thread on nozzle system does not require nozzle retainer and cannot be used with heavy duty head Shockwasher must be...

Страница 7: ...Loosen connector cone fromneck using 1 25 mm wrench Remove from vise and thread out neck by hand Cable connection between cone and crimp ring should not be disturbed Unthread power pin and remove usi...

Страница 8: ...e diameter 13 Gaps at liner into gas diffuser Reset liner and lock or replace with new liner B Premature contact tip failure Possible Cause Possible Solution 1 Improper voltage or wire feed speed Set...

Страница 9: ...tallation Finger tighten then slightly tighten with correct tool G Erratic arc Possible Cause Possible Solution 1 Worn contact tip Replace 2 Buildup inside of liner Replace liner check condition of el...

Страница 10: ...Bore Flush Copper 0 938 O D 63 2150 1 2 Bore 1 8 Recess Copper 0 938 O D 63 2162 5 8 Bore 1 8 Recess Copper 0 938 O D 63 2175 3 4 Bore 1 8 Recess Copper 0 938 O D Straight Bore 63 2362 5 8 Bore 1 8 R...

Страница 11: ...re authorized repair or replacement consttutes the sole remedy for breach of warranty and expressly excludes claims for lost revenue down tme and other consequental damages The warranty is limited to...

Страница 12: ...ing Gun Please read and follow all the safety procedures For technical support please call our Customer Service department at 1 800 371 8477 between 8 00 AM and 5 00 PM EST Monday through Friday We ar...

Отзывы: