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LIGHTNING

®

941-753-7557  •  FAX:941-753-6917  •  800 342-8477  •  [email protected]  •  www.AmericanTorchTip.com

For selecting the Lightning® MIG Gun. The Lightning® Gun is for welding professionals who want 
durability and comfort while working in harsh welding environments. This technical guide with 
instructions and illustrations is designed to make it easy to maintain your Lightning®Gun. Please 
read and follow all the safety procedures. For technical support, please call our Customer Service 
department at 1-800-371-8477 between 8:00 AM and 5:00 PM EST Monday through Friday. We are 
committed to providing the best-quality products and services. We are constantly working to improve 
our products. We would appreciate hearing your suggestions.

THANK YOU

Robotic MIG Gun

Automatic MIG Gun

The 

Family of MIG Guns, Consumables and Accessories

Semi-Auto MIG Gun

Large Curve MIG Gun

Small Curve MIG Gun

Made in the USA by 

American Torch Tip

MAR-TECH-MIG-011

Содержание LE5304-45-560

Страница 1: ...Fixed Automation MIG Gun Technical Guide MIG Technical Guide...

Страница 2: ...on environment Lightning precision consumables are designed to reduce change out related downtime All gun components and consumables are made in the USA High Strength Cable The outer cover is strength...

Страница 3: ...093 65 1193 Extra HD 3 32 110 65 11120 Extra HD 7 64 120 65 11125 Extra HD 1 8 136 65 1235 Extra HD 035 tprd 043 65 1245 Extra HD 045 tprd 055 65 1252 Extra HD 052 tprd 063 65 1335 Extra HD CuCr 035 0...

Страница 4: ...63 6302 2 3 400A 65 6302 500A 63 6502 Clamps Front End Housing 64 6201 65 7902 500A Spring Guard Unicable Assembly Mounting Screw Cone Nut Connector Cone Body Set Screw 63 6501 See Chart on page 3 Se...

Страница 5: ...Unicable See Chart on page 3 Control Plug Connector 64 7909 Clamp 64 7907 400A 65 7902 500A Spring Guard 63 6502 Handle 64 6106 Screws 64 6501 European Assembly Back End Assembly Spring Guard Euro 63...

Страница 6: ...Tighten until retainer and shock washer are secure THREAD ON OPTIONAL FOR TWECO HD Thread on nozzle system does not require nozzle retainer and cannot be used with heavy duty head Shockwasher must be...

Страница 7: ...Loosen connector cone fromneck using 1 25 mm wrench Remove from vise and thread out neck by hand Cable connection between cone and crimp ring should not be disturbed Unthread power pin and remove usi...

Страница 8: ...e diameter 13 Gaps at liner into gas diffuser Reset liner and lock or replace with new liner B Premature contact tip failure Possible Cause Possible Solution 1 Improper voltage or wire feed speed Set...

Страница 9: ...tallation Finger tighten then slightly tighten with correct tool G Erratic arc Possible Cause Possible Solution 1 Worn contact tip Replace 2 Buildup inside of liner Replace liner check condition of el...

Страница 10: ...Bore Flush Copper 0 938 O D 63 2150 1 2 Bore 1 8 Recess Copper 0 938 O D 63 2162 5 8 Bore 1 8 Recess Copper 0 938 O D 63 2175 3 4 Bore 1 8 Recess Copper 0 938 O D Straight Bore 63 2362 5 8 Bore 1 8 R...

Страница 11: ...re authorized repair or replacement consttutes the sole remedy for breach of warranty and expressly excludes claims for lost revenue down tme and other consequental damages The warranty is limited to...

Страница 12: ...ing Gun Please read and follow all the safety procedures For technical support please call our Customer Service department at 1 800 371 8477 between 8 00 AM and 5 00 PM EST Monday through Friday We ar...

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