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Atlanta 1337DL Скачать руководство пользователя страница 15

Technical Manual & Parts Lists

10

Machine Overview

The 11337DL is a semi-automatic unit designed to assemble prepared skirt material to mattress pads.

This unit utilizes premade skirt material in roll format with the elastic already installed. This roll is

installed under the machine and held by a friction brake to maintain a constant tension on the skirt. The

operator presents mattress pads one at a time to sew the pad and skirt together.

Skirt Material Path

The following image indicates the skirt roll path to operate the semi-automatic mattress pad skirt feeder.
For ergonomic purposes and ease of operation the skirt roll is loaded from behind the machine. Material
then passes through a series of rollers which help align the target edge of the roll to the sewing plane.

Installation



Remove any shipping straps from machine.



Inspect the machine for any damage that may have occurred during shipping. If damage is found,
report this immediately to your supervisor. Document the damage and provide details and
photographs.



Provide a 220VAC, single phase, 5 Amp



Provide 3/8" air supply line (85 PSI).



Oil is removed before shipping. Check the oil level in the oil pan.



Install support Air Table and connect to the plug provided. When power is on at the Main Power
Switch the blower on the air table will be running.

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Содержание 1337DL

Страница 1: ...Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville GA 30046 770 963 7369 www atlatt com Technical Manual Parts Lists Model 1337DL Revision 0 Created Feb 15 2016 ...

Страница 2: ......

Страница 3: ...erials contained herein are additionally protected by United States Copyright law and may not be used disclosed reproduced distributed published or sold without the express written consent of Atlanta Attachment Company which consent may be withheld in Atlanta Attachment Company s sole discretion You may not alter or remove any copyright trademark or other notice from copies of these materials IMPO...

Страница 4: ...nts 11 Operator Panel 11 Pneumatic Pressure Panel 13 Foot Pedal 13 Controller Panel 14 Skirt Loading Slide 16 Back Pressure Assembly 16 Skirt Feeder Mechanism 17 Skirt Cut Mechanism 17 Skirt Position Alignment Mechanism 17 Scrap Removal System 18 Sewing Head Side Shift 18 Sewing Head 18 Efka Motor Control 19 Machine Set Up 19 Basic Operation 20 Alignment Adjustment 20 Electrical 22 Efka Motor Cont...

Страница 5: ...7770 CONTROL PANEL 39 1337777 PANEL ELEC PNEU 41 1337796 PNEUMATIC SHELF 43 1337800 PARTS SHELF 44 1337818 LEG ASSY PAD CORNER 45 1337820 LEG ASSY REAR LEFT 46 1337824 LEG ASSY CORNER W O PAD 47 1337836 FOOT PEDAL ASSY EFKA 48 1337705 CUTTER ASSY 50 1337809 BACK PRESSURE ASSEMBLY 52 1337 600PD PNEUMATICS DIAGRAM 53 1337 600WD WIRING DIAGRAM COMPLETE 54 ...

Страница 6: ... may also include A list of recommended spare parts Instruction Manual s for components made by other manufacturers The layout and installation diagram containing information for installation Intended Use Our machines are designed and built in line with the state of the art and the accepted safety rules However all machines may endanger the life and limb of their users and or third parties and be ...

Страница 7: ... work on the machine is only carried out by reliable persons who have been appropriately trained for such work either within the company by our field staff or at our office and who have not only been duly appointed and authorized but are also fully familiar with the local regulations Work on the machine should only be carried out by skilled personnel under the management and supervision of a duly ...

Страница 8: ...airing safety are observed in the machine or its mode of operation such as malfunctions faults or changes in the machine or tools appropriate steps must be taken immediately the machine switched off and a proper lockout tagout procedure followed The machine should be examined for obvious damage and defects at least once per shift Damage found shall be immediately remedied by a duly authorized pers...

Страница 9: ...ny obstructions whatsoever is essential for safe operation of the machine The floor should be level and clean without any waste The workplace should be well lit either by the general lighting or by local lights Emergency STOP The emergency STOP buttons bring all machine movements to a standstill Make sure you know exactly where they are located and how they work Try them out Always ensure easy acc...

Страница 10: ... so that it cannot be switched on again without authorization In practice this may mean that the technician electrician and operator all attach their own padlock to the master switch simultaneously so that they can carry out their work safely Locking extension plates should be available for multiple locks if required The primary purpose for a lockout tagout procedure is to protect workers from inj...

Страница 11: ...hen transporting the machine or assemblies in a crate ensure that the ropes or arms of a forklift truck are positioned as close to the edge of the crate as possible The center of gravity is not necessarily in the middle of the crate Note the accident prevention regulations safety instructions and local regulations governing transport of the machine and its assemblies Only use suitable transport ve...

Страница 12: ... Do not use any corrosive cleaning agents Use lint free rags Retighten all screw connections that have to be loosened for the maintenance and repair work Any safety mechanisms that have to be dismantled for setting up maintenance or repair purposes must be refitted and checked immediately after completing the work Maintenance Care Adjustment The activities and intervals specified in the Instructio...

Страница 13: ...fault develops in the electrical power supply The electrical equipment of our machines must be checked at regular intervals and any defects found must be remedied immediately If it is necessary to carry out work on live parts a second person should be on hand to operate the emergency OFF switch or master switch with voltage release in the event of an emergency The working area should be cordoned o...

Страница 14: ...stands this manual before operating this equipment It is also the owner s responsibility to make certain that the operator is a qualified and physically able individual properly trained in the operation of this equipment Specific safety warning decals are located on the equipment near the immediate areas of potential hazards These decals should not be removed or obliterated Replace them if they be...

Страница 15: ...ad skirt feeder For ergonomic purposes and ease of operation the skirt roll is loaded from behind the machine Material then passes through a series of rollers which help align the target edge of the roll to the sewing plane Installation Remove any shipping straps from machine Inspect the machine for any damage that may have occurred during shipping If damage is found report this immediately to you...

Страница 16: ...top LARGE RED BUTTON Press Down to disengage all power to the machine electrical and Pneumatic Turn CW and pull up to reset the E STOP button The ON OFF Switch will not operate if the E STOP button is pressed o CUT LARGE YELLOW BUTTON In Manual Mode the Cut Cycle is activated every time In Auto Mode it performs two functions First Press Activates the Cut Cycle o Closes Finger Guard o Turns on Cutt...

Страница 17: ...he Feeder Roller are pinched together trapping the skirt material for a controlled feed during normal operation OPEN Opens separates the Feeder Roller to facilitate load of skirt material o SKIRT TENSION ON OFF ON Brings the back pressure roller in contact with the roll to provide a stretching effect on the skirt material OFF retracts the back pressure roller to facilitate load of skirt material o...

Страница 18: ...sed Too little back pressure the material is not stretched too much and it will not feed through the machine NOTE the brake force is only active while the Skirt Tension Roller is activated against the Skirt Roll Suggested Start point 30PSI o CUTTER GUARD Controls the force with which the Finger Guard drives forward for the cut operation Enough force is needed to stretch the material for a good cut...

Страница 19: ...ntrols the amount of time the cutter moves in either direction during the Cut Operation Smaller numbers result in shorter cut cycle time 1 second increments Example 20 2 0 sec timer for the cutter to move to the right followed by and addition 2 0 sec for the cutter to return to the home safe position Position 3 4 Feed Timer 1 second increments Determines the amount of additional material time base...

Страница 20: ...ate power is applied to the system o STEPPING MOTOR CONTROLLER LARGE Controls Skirt Roll Feeder Mechanism Digit Switch 3 position This switch sets of a ratio between the Sewing Head stitch length and the number of motor steps that drive the feeder rollers If the number is too low too much stretch can cause problems Too high a number removes any stretch at all The setting is very much trial and err...

Страница 21: ... facilitate the loading and unloading of Skirt Material in a more ergonomic position Back Pressure Assembly Located on the Skirt Loading Slide this controls the amount of brake force or drag on the Skirt Roll and as a result amount of stretch of the Skirt Material during processing ...

Страница 22: ...d Mechanism to cut the Skirt Material at the end of each completed pad Skirt Position Alignment Mechanism Keeps the right edge working edge of the Skirt Material between a pair of reflective sensors controlling a stepping motor driven lead screw In Auto mode the roll is moved toward the right until the first left sensor is blocked or travel limit is reached If the second right sensor becomes block...

Страница 23: ...ft Physically moves the Sewing Head to the left for normal operation or to the right to facilitate threading and cleaning WARNING 1 To avoid damage to work in process WIP or Sewing Head remove any Pad and Skirt Material prior to shifting the Sewing Head to the cleaning position WARNING 1 To avoid damage to Sewing Head ensure the access cover is closed prior to shifting the head back to the working...

Страница 24: ...ll and install new roll on the shaft from behind the machine o Assuming the skirt roll sizes are the same remove the Shaft Collar near the end of the shaft and replace the roll Note the elastic side goes on first to the left Push the roll all the way to the left shaft collar and reinstall the right hand Shaft Collar o If the two material rolls are of a different length additional steps are involve...

Страница 25: ...E THE MACHINE WITH THE SAFETY COVERS REMOVED o Close Feeder Rollers at Operator Panel Cutter Blade Sharpening WARNING The cutter is already sharp Care must be taken when the Safety cover is removed o Remove 4 screws keeping safety cover in place Remove Cover exposing the Cutter Blade o In manual mode switch Main Controller digit switch 6 to 1 The Cutter Motor will spin up to speed o Using a Sharpe...

Страница 26: ... adjust the right hand side of the material relative to the needle and cutter on the Sewing Head o Align the left hand sensor such that it is approximately one inch to the right of needle on the Sewing Head This always keeps the right hand edge of the material positioned to be trimmed by the Sewing Head cutter during production o Move this sensor more to the right to narrow the width of the skirt ...

Страница 27: ... following Make sure that the machine is unplugged before proceeding and that all lock out tag out procedures have been correctly followed Loosen the cover screw found at the bottom of the switch You do not have to remove the screw Remove the front cover Check that the 5 5 reading on the Amp Dial is in line with the pointer Press the reset button if it pops back in then the contact had gotten over...

Страница 28: ... 1000 1000 1000 1000 Drive ratio between motor pulley and handwheel pulley If handwheel pulley is smaller than motor pulley increase this value to slow down sewing head until measured speed matches speed set with parameter 111 For Yamato and Pegasus setting should be 100 for Rimoldi setting should be 124 436 0 0 0 0 0 Use code 5913 This disables an input that was causing box to reset itself 401 0 ...

Страница 29: ...ed personnel 3 Press the five times to get a 5 in the display if you go past 5 then either continue pressing the button until it cycles back to 5 or press the button to go back 4 Press the button once to move to the second 0 Repeat this process until a 9 appears in the second position Push to move to the third and finally fourth digit until 5913 appear in the display 5 Display should look like pic...

Страница 30: ...d when starting new only using as an example You may need to access a different parameter number use the same method as above 8 With 2 9 0 or parameter number you chose in the display which is parameter 290 press the E button once to ENTER the Parameter Number 9 The display will change from 2 9 0 to 05 your display may not be the same depends on the type of sewing head being used refer to your mac...

Страница 31: ...eet After the last parameter has been set if the number displayed DOES NOT have the between them press the E button then press the P button If it DOES have the between them then only press the P button 11 Example Advance the parameter number to 1 1 1 This will set the maximum RPM of the machine Press E once and set the value to 5000 Proceed through the list of parameters provided Finally Advance t...

Страница 32: ...as part of a preventative maintenance schedule Check all bearing and roller to make sure everything is clean and running smoothly o Check the oil level by looking into the sight glass The oil level should be between the two red lines o Sharpen cutter blade Monthly Check o Clean air filter and remove any water in the separate filter o Activate all air valves manually and check for leaks at cylinder...

Страница 33: ...a Attachment Company In addition to any confidentiality and non disclosure obligations that currently exist between you and Atlanta Attachment Company your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or disclosure of these materials ...

Страница 34: ...Technical Manual Parts Lists 29 ...

Страница 35: ...7770 CONTROL PANEL 11 1 1337777 PANEL ELEC PNEU 12 1 1337796 PNEUMATIC SHELF 13 1 1337798 EFKA MOTOR MOUNT W PEM 14 1 1337800 PARTS SHELF 15 1 1337806 DOOR BACK 16 1 1337807 DOOR SIDE COVER 17 3 1337818 LEG ASSYPAD CORNER 18 1 1337820 LEG ASSY REAR LEFT 19 2 1337824 LEG ASSY CORNER W O PAD 20 1 1337831 ANGLE CORNER W CUTOUT 21 1 1337832 AT FRONT SHELF 8 x 38 8 22 1 1337836 FOOT PEDAL ASSY EFKA 23 ...

Страница 36: ...Technical Manual Parts Lists 31 ...

Страница 37: ... 2 AA198RA508 FLOW CONTROL 5 32 X 1 8 9 1 AACMY25500 CYLINDER RDLSS 25MM B 10 2 MMAGR25860N RAIL LINEAR AG SERIES 11 8 NNH1 4 20 NUT HEX 1 4 20 12 1 RRE9640K12 SPRING EXT 080X 75X11 0 13 11 SSBC90020 8 32X3 8 BUTTON CAP 14 1 SSBE01060 EYEBOLT 1 4 20 X 88 15 3 SSSC01032 1 4 20X1 2 SOC CAP 16 8 SSSC01040 1 4 20 X 5 8 SOC CAP SC 17 2 SSSC01080 1 4 20 X 1 1 4 SOC CAP 18 2 SSSC01112 1 4 20 X 1 3 4 SOC ...

Страница 38: ...Technical Manual Parts Lists 33 ...

Страница 39: ...T 14 1 AP 1721 STAND BASE COMPLETE 15 4 MMAGH25CAN LINEAR BEARING 16 2 MMAGR25480N RAIL LINEAR AG SERIES 17 6 MMFH200 HOSE FLEX 2 ID 18 1 MMVLR 11T FUNNEL WASTE REMOVAL 19 2 NNH1 4 20 NUT HEX 1 4 20 20 3 NNH5 16 18 NUT HEX 5 16 18 21 4 NNJ3 8 16 3 8 16 JAM NUT 22 1 NNJ5 8 18 NUT HEX JAM 5 8 18 23 8 SSFC01032 1 4 20 X 1 2 FLAT ALN CAP 24 3 SSFC10096 5 16 18 X 1 1 2 FLAT CAP 25 3 SSFS01048 1 4 20 X ...

Страница 40: ...Technical Manual Parts Lists 35 ...

Страница 41: ...1337752 SHAFT ROLLER 8 1 1337755 LOWER SENSOR MOUNT 9 1 1337756 UPPER SENSOR MOUNT 10 1 1337757 MOUNT SENSOR TO FRAME 11 1 1337758 MOUNT END ROLLER 12 1 1337766 SUPPORT BRACKET 13 1 1337767 SUPPORT BRACKET 14 1 AAQBU 4 4 BULKHEAD UNION 1 4X1 4 15 1 AAVBG35A HOSE COIL 1 4 X 10 FT 16 4 BBE2 13 BEARING BALL FLANG 17 2 FFRK44T4P4 CABLE W 4PM PLUG 4 18 2 FFSM312LVQ EYE ELECTRIC 10 30VDC 19 1 MM64835K65...

Страница 42: ...Technical Manual Parts Lists 37 ...

Страница 43: ...7 1 1337810 SLIDE CARRIER SPOOL 8 1 MM45021 22 DUCT WIRE PLASTITRAK 9 4 MMAGH25CAN LINEAR BEARING 10 1 MMAGR25303N RAIL LINEAR AG SERIES 11 1 MMAGR25360N RAIL LINEAR AG SERIES 12 2 MMAM1 AN 4A PROX SWITCH 10 30VDC 13 1 SSBE01060 EYEBOLT 1 4 20 X 88 14 16 SSSC01040 1 4 20 X 5 8 SOC CAP SC 15 11 SSSC01048 1 4 20 X 3 4 SOC CAP SC 16 2 SSSCM5X12 M5 X 12 SOC CAP SC 17 16 SSSCM6X12 M6X12 SOC CAP SCREW 1...

Страница 44: ...Technical Manual Parts Lists 39 1337770 CONTROL PANEL AAC Drawing Number 1337770 NO QTY PART DESCRIPTION 1 1 1337771 CONTORL PANEL CASE 2 1 1337775 OPERATOR PANEL 3 6 SSBC90016 8 32 X 1 4 BUTTON CAP ...

Страница 45: ...Technical Manual Parts Lists 40 ...

Страница 46: ... ELECTRICAL RIGHT 9 2 1337789 SHELF LARGER 10 1 1337790 BRKT STEPPER BOX 11 1 1337791 PANEL ON OFF MOUNT 12 1 AP 28 610VA CABLE SOCKET G 13 1 AP 28 610VB CABLE SOCKET I 14 1 AP 28 614C CABLE F L SYNC 15 1 AP 28 800Y1A BOX STEPPER H S X5 2A 16 1 AP 28 820C BOX STEPPER HIGH V 17 15 EE16 3C2406 CABLE 3 COND 16AWG 300V 18 1 EEPG16 CORD GRIP CABLE ENTRY 19 4 FF9740 CABLE 2COND 18 2 AWG PVC 20 1 K CB600...

Страница 47: ...Technical Manual Parts Lists 42 ...

Страница 48: ... 4 QUICK MALE CONN 1 4 X 1 4 8 2 AAQMC 5 8 QU MALE CONN 5 32X1 8 9 3 aaqpp 03 PLUG QUICK 5 32 TUBE 10 2 AAQPR 3 4 QUICK REDUCER 3 8 1 4 11 2 AAQPR 9 4 1 4 TUBE TO 5 16 PORT 12 1 AAQUT 3 3 QUICK UNION T 3 8X3 8 13 1 AAQUY 4 4 QUICK UNION Y 1 4X1 4 14 2 AAV250A PILOT VALVE 15 1 AAVTBV200 CHAIN VACUUM WASTE UNIT 16 1 EETS35X7 5 DIN RAIL 35X7 5MM 17 1 FF280 308 TERMBLK ENDPLATE WAGO 280 18 10 FF280 40...

Страница 49: ...4 1337800 PARTS SHELF AAC Drawing Number 1337800 Rev 0 NO QTY PART DESCRIPTION 1 1 1337799 MOUNT SHELF 2 1 1337801 SHELF PART LONG 3 2 1337802 SHELF PARTS SHORT 4 6 SSBC90020 8 32X3 8 BUTTON CAP 5 2 SSSC01024 1 4 20 X 3 8 SOC CAP SC ...

Страница 50: ... Drawing Number 1337818 Rev 0 NO QTY PART DESCRIPTION 1 1 1337819 LEG CORNER PAD 2 1 MMFB4444 FOOT RUBBER 3 1 NNH1 2 13 NUT HEX 1 2 13 4 2 NNH7 16 14 NUT HEX 7 16 14 5 2 SSHC38176 SCREW HEX 7 16 14 X 2 3 4 6 4 WWFS7 16 WASHER FLAT 7 16 7 2 WWL7 16 WASHER LOCK 7 16 ...

Страница 51: ...7820 Rev 0 NO QTY PART DESCRIPTION 1 1 1337821 LEG WELD REAR LEFT 2 1 MMFB4444 FOOT RUBBER 3 1 NNH1 2 13 NUT HEX 1 2 13 4 2 NNH7 16 14 NUT HEX 7 16 14 5 1 SSHC38064 7 16 14 X 1 HEX CAP 6 1 SSHC38176 SCREW HEX 7 16 14 X 2 3 4 7 4 WWFS7 16 WASHER FLAT 7 16 8 2 WWL7 16 WASHER LOCK 7 16 ...

Страница 52: ...rawing Number 1337824 Rev 0 NO QTY PART DESCRIPTION 1 1 1337825 LEG ASSY CORNER W O PAD 2 1 MMFB4444 FOOT RUBBER 3 1 NNH1 2 13 NUT HEX 1 2 13 4 2 NNH7 16 14 NUT HEX 7 16 14 5 2 SSHC38176 SCREW HEX 7 16 14 X 2 3 4 6 4 WWFS7 16 WASHER FLAT 7 16 7 2 WWL7 16 WASHER LOCK 7 16 ...

Страница 53: ...R TREADLE 9 PIN 2 1 26058 ROD STRAIGHT 1018 3 1 1337837 FOOT PEDAL WELDMENT 4 1 1337839 BASE FOOT PEDAL 12X18 5 1 A3502 4 FOOT PEDAL BRACKET 6 2 MM94807A029 PUSHNUT ROUND 1 4 DIA 7 1 NNJ3 8 16 3 8 16 JAM NUT 8 2 NNK10 32 KEP NUT 10 32 9 4 SSFPM5X10 SCREW FLAT PHILLIPS 10 2 SSFS90048 8 32 X 3 4 FLAT SLOT 11 1 SSSS25096 3 8 16 SET SCREW 1 1 2 ...

Страница 54: ...Technical Manual Parts Lists 49 ...

Страница 55: ...HPC 18 CYL 12 1 AAQFC 4 8 FITTING 1 8NPT F 1 4 T 13 2 AAQMC 4 8 QUICK MALE CONNECT 14 1 AAVAKH03 VALVE CHECK 5 32 QF 15 1 MM1AMNRV39A MOTOR AIR 42HP 16 1 MM9600K33 GROMMET RUBBER 3 8ID 17 1 MM6410038 TRANTORQUE BUSHING 18 1 MMR80C1 59 CUTTER BLADE 4 DIA 19 4 NNK10 32 KEP NUT 10 32 20 2 SSFC70024 4 40 X 3 8 FLAT SOC CAP 21 4 SSSC01048 1 4 20 X 3 4 SOC CAP SC 22 6 SSSC80024 6 32 X 3 8 SOC CAP SC 23 ...

Страница 56: ...Technical Manual Parts Lists 51 ...

Страница 57: ... 1 AAFD166 1 ROD CLEVIS 5 16 24 T 13 1 AAFD167 REAR PIVOT BRACKET 14 1 AAQMC 5 8 QU MALE CONN 5 32X1 8 15 2 AAQME 5 8 QUICK MALE ELBOW 16 2 BB6384K361 BEARING BALL FLANGED 17 2 BBB 1612 BEARING NEEDLE 1 00B 18 2 CCCL16F COLLAR 1 CLAMP TYPE 19 1 GG130XL037 BELT GEAR 3 8P 3 8W 20 1 MM856800 BRAKE CLUTCH 21 1 MMAGH25CAN LINEAR BEARING 22 1 NNE1 4 20 NUT ELASTIC LOCK 1 4 20 23 2 PP22XLB037 PULLEY TOP ...

Страница 58: ...Technical Manual Parts Lists 53 1337 600PD PNEUMATICS DIAGRAM ...

Страница 59: ...Technical Manual Parts Lists 54 1337 600WD WIRING DIAGRAM COMPLETE ...

Страница 60: ...ent upon proper application installation and maintenance AAC Limited Warranty may not be changed or modified and is not subject to any other warranty expressed or implied by any other agent dealer or distributor unless approved in writing by AAC in advance of any claim being filed What Is Covered Electrical components that are not included within the Serial Bus System that fail due to defects in m...

Страница 61: ...a de AAC no puede ser cambiada o modificada y no está sujeto a cualquier otra garantía implicada por otro agente o distribuidor al menos que sea autorizado por AAC antes de cualquier reclamo Lo Que Está Garantizado Componentes eléctricos que no están incluidos dentro del sistema Serial Bus que fallen por defectos de materiales o de fabricación que han sido manufacturados por AAC son garantizados p...

Страница 62: ...Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville GA 30046 770 963 7369 www atlatt com Printed in the USA ...

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