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Installation and Operation Manual

Document #9620-20-c-vb12m vb13m vb12t-05

Pinnacle Park

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1031 Goodworth Drive

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Apex, NC 27539

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Tel: 919.772.0115

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Fax: 919.772.8259

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www.ati-ia.com

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Email: [email protected]

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Содержание VB12-M

Страница 1: ...aster side TSI with Safety Switch 4 1 3 1 Master Free of Stand Tool in the Stand 6 1 3 2 Master and Tool Ready to Couple 7 1 3 3 Master and Tool are Coupled and Away from Stand 8 1 3 4 Master and Tool are Ready to Uncouple 9 2 Installation 10 2 1 Installing 10 2 2 Removal 10 2 3 Utility Schematic 11 3 Operations 11 3 1 Recommended Sequence of Operation 11 4 Maintenance 13 4 1 Pin Block Inspection ...

Страница 2: ...with the Tool Changer s Lock Unlock and Ready to Lock sensors and for supplying signals and power to the end of arm tooling Note the Ready to Lock sensors in the Master are wired in series The Master is designed to support only PNP sensors Electrical schematics and connector details are provided in Section 8 Drawings Interface to the Tool Changers integrated RTL Lock and Unlock sensors are provide...

Страница 3: ...20 20 c vb12m vb13m vb12t 05 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com C 3 Figure 1 1 VB12 M and VB12 T Discrete Control Modules Figure 1 2 VB13 M and VB12 T Discrete Control Modules ...

Страница 4: ...onnector that is mounted to the side of the module A teach plug can be connected to the 5 pin M12 TSI connector to override the TSI circuit during setup and integration Refer to Section 6 Recommended Spare Parts and Accessories Figure 1 3 Discrete Control Modules with Teach Plug The VB12 M VB13 M and VB12 T support three types of safety switches Klaschka Wident Sensor 13 28 06 and Klaschka Sident ...

Страница 5: ...919 772 8259 www ati ia com Email info ati ia com C 5 Figure 1 5 Master side TSI with Mechanical type Safety Switch The following sections provide a detailed sequential description of the discrete control modules safety circuitry CAUTION This Tool Changer is equipped with Tool Stand Interlock TSI Special procedures are required to uncouple the Tool Changer ...

Страница 6: ...e Tool Stand and the Tool is in the Stand In order to allow the Tool Changer to uncouple when the Tool is not present a Tool Presence relay circuit is utilized This relay circuit is located in the Master module and is triggered by electrical contact between the Master and Tool When there is no electrical contact indicating no Tool Presence then the relay circuit is closed allowing Unlatch power to...

Страница 7: ... Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com C 7 1 3 2 Master and Tool Ready to Couple The Master and Tool are within coupling distance and the electrical contacts are touching indicating Tool presence Latch power is provided to the valve and the Tool Changer couples Figure 1 7 Master and Tool Ready to Couple ...

Страница 8: ...way from the Stand The electrical contacts are touching therefore the Tool Presence relay is open and valve Unlatch power is diverted through the Tool Docked relay The Tool Docked relay will provide Unlatch power to the valve ONLY when the safety switch is closed Since the Tool is not in the stand and the transponder actuator is not within range of the switch or the mechanical switch is not actuat...

Страница 9: ...nto the Tool Stand with the Tool Changer coupled The electrical contacts are touching therefore the Tool Presence relay is open and valve Unlatch power is diverted through the Tool Docked relay Since the Tool is in the Stand the transponder actuator is within range of the switch or the mechanical switch is actuated which causes the Tool Docked relay to close Unlatch power to the valve is now avail...

Страница 10: ...nger body Ensure that the connectors are cleaned prior to being secured as appropriate Figure 2 1 Module Installation 2 2 Removal 1 Prior to removing the module use a marker pen to scribe a line or indication between the Tool Changer and module body as a reminder where the module is to be re installed 2 Depending upon the service or repair being done customer connections up to the module may or ma...

Страница 11: ...n the Tool bearing race a The Latch output command is made false and the Unlatch output command is made true b The Unlocked input goes true and remains true indicating that the Tool Changer locking mechanism is fully retracted and the Unlatch operation is complete 3 Robot and Master move into the Tool and are parallel and within 0 15 to 0 06 of the Tool i e the module contact pins are touching but...

Страница 12: ...at the Tool be nested securely in the Tool Stand prior to Uncoupling the Tool Changer a The Latch output is made false and the Unlatch output is made true b The Locked input goes false a short time later and subsequently the Unlocked input goes true and remains true indicating that the uncoupling operation is complete 10 Robot and Master move away from the Tool and are parallel and between 0 15 to...

Страница 13: ...amage has not occurred Perform the following visual inspection monthly Inspect mounting fasteners to verify they are tight and if loose then tighten to the proper torque Cable connections should be inspected during maintenance periods to ensure they are secure Loose connections should be cleaned and re tightened as appropriate Inspect cable sheathing for damage repair or replace damaged cabling Lo...

Страница 14: ...for possible pin replacement procedures or module replacement 4 2 Seal Replacement Replace the V Ring seal 1 To remove the existing seal pinch edge of seal with fingers and gently pull the seal away from the pin block on the Master 2 Pull the seal off the pin block 3 To install a new seal stretch the new seal over the shoulder of the pin block 4 Push the seal s hub down against the pin block using...

Страница 15: ...ensors are set correctly Ensure that the Tool Plate is securely held to the Master Plate that nothing is trapped between their surfaces and that there is no air trapped in the Unlock U air port Loss of Discrete Communication Check Replace signal cabling up and down stream of Tool Changer modules Inspect module contact pins for debris wear damage 6 Recommended Spare Parts and Accessories Descriptio...

Страница 16: ...tor Electrical Rating Power Pass Through Input Power 5A 30VDC maximum Signal Pass Through 5A 250V maximum Straight through wiring no special twisting or shielding Note A total of 29 signal power pass through connections are available Tool Changer Control Lock Unlock and Ready to Lock sensors 10 30 VDC operational voltage Sensors are PNP sourcing type Note Input Power provides power to the L U and ...

Страница 17: ...on and Operation Manual Document 9620 20 c vb12m vb13m vb12t 05 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com C 17 8 Drawings 8 1 VB12 Master and Tool ...

Страница 18: ... Change Installation and Operation Manual Document 9620 20 c vb12m vb13m vb12t 05 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com C 18 ...

Страница 19: ... Change Installation and Operation Manual Document 9620 20 c vb12m vb13m vb12t 05 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com C 19 ...

Страница 20: ... Change Installation and Operation Manual Document 9620 20 c vb12m vb13m vb12t 05 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com C 20 ...

Страница 21: ... Change Installation and Operation Manual Document 9620 20 c vb12m vb13m vb12t 05 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com C 21 ...

Страница 22: ...ation and Operation Manual Document 9620 20 c vb12m vb13m vb12t 05 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com C 22 8 2 VB13 Master and VB12 Tool ...

Страница 23: ... Change Installation and Operation Manual Document 9620 20 c vb12m vb13m vb12t 05 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com C 23 ...

Страница 24: ... Change Installation and Operation Manual Document 9620 20 c vb12m vb13m vb12t 05 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com C 24 ...

Страница 25: ... Change Installation and Operation Manual Document 9620 20 c vb12m vb13m vb12t 05 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com C 25 ...

Страница 26: ... Change Installation and Operation Manual Document 9620 20 c vb12m vb13m vb12t 05 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com C 26 ...

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