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Manual, Robotic Tool Changer, QC-150
Document #9610-20-2256-02

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com • Email: [email protected]

5. Maintenance ............................................................................................................................ 27

5.1

Preventive Maintenance ............................................................................................................. 27

5.2

Cleaning and Lubrication of the Locking Mechanism and Alignment Pins ........................... 28

5.3

Optional Electrical Module Pin Block Inspection and Cleaning ............................................. 30

6. Troubleshooting and Service Procedures ........................................................................... 31

6.1

Troubleshooting Procedures ..................................................................................................... 31

6.2

Service Procedures ..................................................................................................................... 32

6.2.1

Proximity Sensor Adjustment, Test, or Replacement ....................................................... 32

6.2.2

Optional Electrical Module Seal Inspection and Replacement ......................................... 34

6.2.3 3/8

”

Rubber Bushing Replacement .................................................................................. 35

6.2.4

Alignment Pin Replacement ............................................................................................. 36

7. Specifications

......................................................................................................................... 38

8. Serviceable Parts ................................................................................................................... 39

8.1

Models QC-150 ............................................................................................................................ 39

9. Drawings ................................................................................................................................. 41

9.1

QC-150 Tool Changer with G19 and FN2 Modules ................................................................... 41

10. Terms and Conditions of Sale ............................................................................................... 42

Содержание QC-150

Страница 1: ...oducts for Robotic Productivity Pinnacle Park 1031 Goodworth Drive Apex NC 27539 USA Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com QC 150 Robotic Tool Changer Manual Document...

Страница 2: ...in is subject to change without notice This manual is periodically revised to reflect and incorporate changes made to the product The information contained herein is confidential and reserved exclusiv...

Страница 3: ...P 10 2 5 Optional Modules 10 3 Installation 11 3 1 Robot Side Interface Plates 13 3 2 Master Plate Installation 14 3 3 Master Plate Removal 15 3 4 Tool Interface Plate 16 3 5 Tool Plate Installation 1...

Страница 4: ...lectrical Module Pin Block Inspection and Cleaning 30 6 Troubleshooting and Service Procedures 31 6 1 Troubleshooting Procedures 31 6 2 Service Procedures 32 6 2 1 Proximity Sensor Adjustment Test or...

Страница 5: ...anism is unlocked The locking mechanism consists of locking balls cam ball cage bearing race and either an lever pneumatic cylinder or an electric motor L U Lock Unlock sensing to determine the state...

Страница 6: ...notification can emphasize but is not limited to specific grease types good operating practices or maintenance tips 1 2 General Safety Guidelines Prior to purchase and installation the customer should...

Страница 7: ...amage can occur with the Tool not placed and energized circuits on Place the Tool in the tool stand turn off and discharge all energized circuits purge all pressurized connections and verify all circu...

Страница 8: ...9 BSPP Pass through ports 2 1 8 28 BSPP Lock Unlock air ports 9120 150M 000 000 E Tool 10 3 8 19 BSPP Pass through ports 9120 150T 000 000 E Master 10 R 3 8 BSPT Pass through ports 2 R 1 8 BSPT Lock U...

Страница 9: ...less Steel Bearing Race 2 3 Master Plate Tool Plate Locking Mechanism The coupling of the Master plate and the Tool plate is achieved through a patented high strength and stainless steel mechanism Dur...

Страница 10: ...te which is the interface plate between the Master plate and the robot will replace the cover plate on the back of the Tool Changer Master The sensor plate provides mounting locations for the proximit...

Страница 11: ...above the mating surface will create a gap between the Master and Tool plates and not allow the locking mechanism to fully engage this can cause damage to equipment or personal injury The mounting fa...

Страница 12: ...ling should be tightened to a torque value as indicated refer to Table 3 1 Pneumatic lines and electrical cables are attached bundled and must be strain relieved to allows for movement during operatio...

Страница 13: ...n allowed by the Master body Master Plate Interface Plate Dowel pins which are proper size allowing interface plate and Master Plate to mount flush Two dowel pins or a single dowel pin along with a bo...

Страница 14: ...accommodate the cover plate 1 Clean the mating surfaces 2 Align the dowel pin in the interface plate or SIP to the corresponding holes in the robot arm and secure with supplied or customer supplied fa...

Страница 15: ...8 mm Allen wrench remove the 6 M10 socket head cap screws securing the Master plate to the interface plate or SIP 7 Remove the Master plate Figure 3 2 Typical Master Plate Installation Sensor Interfa...

Страница 16: ...further than allowed by the Tool body Tool Plate Interface Plate Dowel pins which are proper size allowing interface plate and Tool Plate to mount flush Two dowel pins or a boss recess being used as a...

Страница 17: ...crews using an 8 mm Allen wrench 4 Connect utilities to the modules and Tool plate connections 5 After the procedure is complete resume normal operation Figure 3 3 Typical Tool Plate Installation 6 M1...

Страница 18: ...th pre applied adhesive apply Loctite 222 to supplied fasteners 7 Using an Allen wrench secure the module with 4 M4 mounting fasteners Refer to Table 3 1 for torque for your specific mounting fastener...

Страница 19: ...3 mm and 5 mm Allen wrenches hex key torque wrench Supplies required Loctite 222 and Loctite Primer 7649 if fasteners do not have pre applied adhesive MagnaLube tape 1 Place the Tool in a secure loca...

Страница 20: ...tection shaft and apply Loctite primer 7649 to the threads of the detection shaft and the internal threads of the piston Allow the primer to dry 12 Apply Loctite 242 to the threads of the detection sh...

Страница 21: ...to the Tool Changer prior to installing an interface plate or sensor interface plate SIP Applying air pressure can damage the cover plate O ring or may cause injury to personnel from flying debris Alw...

Страница 22: ...ool Changer is in a secure lock position before returning to normal operations 3 10 1 Valve Requirements NOTICE No valve is required when using a valve adapter module The valve adapter module has an i...

Страница 23: ...ent Sourcing Description Value Voltage Supply Range 10 30 VDC Output Circuit PNP make function NO Figure 3 11 PNP Type Lock Unlock and RTL Sensors 3 Blue Brown 1 4 Black Brown 1 Black 4 Blue 3 Vs Outp...

Страница 24: ...r Note MobilGrease XHP222 Special is a NLGI 2 lithium complex grease with molybdenum disulfide The robot should be programmed to minimize misalignment during coupling and uncoupling Additionally the t...

Страница 25: ...ing process is complete before moving the robot CAUTION If air pressure is lost during operation ATI s patented fail safe design prevents the Tool plate from being released Do not use the Tool Changer...

Страница 26: ...ost customers applications The ATI TSM Tool Stand Medium system is compatible with ATI Tool Changer sizes QC 20 to QC 110 The TSM systems can be equipped with horizontal modules clamp modules and diff...

Страница 27: ...edule General Usage Material Handling Docking Station 1 per minute Weekly 1 per minute Monthly Welding Servo Deburring Foundry Operations Dirty Environments All Weekly Checklist Mounting Fasteners Ins...

Страница 28: ...the Tool in a secure location 2 Uncouple the Master and Tool plates 3 Turn off and de energize all energized circuits e g electrical air water etc 4 Use a clean rag to thoroughly remove any lubricant...

Страница 29: ...ing of lubricant to the ball bearings the male coupling inside and out and the alignment pins Figure 5 4 Apply Lubricant to Locking Mechanism Apply Lubricant on Inner Surface of Male Coupling Apply Lu...

Страница 30: ...nly Weld Debris Blackened Pins 5 If debris or darkened pins exist remove debris using a vacuum and clean using a nylon brush ATI Part Number 3690 0000064 60 NOTICE Do not use an abrasive media cleaner...

Страница 31: ...ating surfaces Insufficient or no air pressure supply to the lock or unlock ports Verify proper air pressure and pneumatic valve is supplied Refer to Section 3 10 Pneumatic Requirements Air pressure t...

Страница 32: ...8 To test the suspect sensor connect the sensor cable and place a ferrous target in front of the proximity sensor to confirm that the sensor is functional The sensor lock or unlock signal should read...

Страница 33: ...h Drive Apex NC 27539 USA Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com 33 Figure 6 1 Replace Proximity Sensor Master Plate Sensor Interface Plate SIP 6 M10 Socket Head Cap Sc...

Страница 34: ...ncouple the Master and Tool plates 3 Turn off and de energize all energized circuits e g electrical air water etc 4 To remove the existing seal pinch the edge of the seal with your fingers and pull th...

Страница 35: ...Uncouple the Master and Tool plates 3 Turn off and de energize all energized circuits e g electrical air water etc 4 Remove the bushing and collar a Use needle nose pliers to remove the bushing from...

Страница 36: ...in a secure location 2 Uncouple the Master and Tool plates 3 Turn off and de energize all energized circuits e g electrical air water etc 4 Unscrew the alignment pin assembly from the Master plate usi...

Страница 37: ...e alignment pin will be removed from the locking side of the Master plate Figure 6 5 3 mm Allen Wrench Ratchet Wrench 3 mm Allen Wrench Socket Alignment Pin Assembly Set Screw Master Plate 7 With the...

Страница 38: ...recommended working load for optimum performance of the Tool Changer Maximum recommended working torque for optimum performance of the Tool Changer Weight coupled no access 18 2 lbs 8 3 kg Master 12...

Страница 39: ...odworth Drive Apex NC 27539 USA Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com 39 8 Serviceable Parts The following items are commonly used as spare parts for the QC 150 Tool C...

Страница 40: ...0 QC 150 Tool no options 9120 150T 000 000 B QC 150 Tool no options Black 9120 150T 000 000 E QC 150 Tool no options Euro 9120 150T 000 000 R QC 150 Tool with no options and R Ports 5 10 4010 0000010...

Страница 41: ...D1 1 10 H7 30 Dp D2 Customer Interface 40 9 FN Modules B C 125 15 10 6 Thru Hole for M10 X 60 SHCS Provided Equally Spaced Customer Interface Flat A Flat B 1 8 NPT Unlock Port Master Side projection...

Страница 42: ...e warranty and limitation of remedy provisions contained herein is authorized by ATI and may not be relied upon as having been authorized by ATI unless in writing and signed by an executive officer of...

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