ATI Technologies GL6L Скачать руководство пользователя страница 4

Manual, Valve Adapters, Single Solenoid

Document #9620-20-C-Jxx Valve Adapters with a Single Solenoid-04

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • 

www.ati-ia.com

C-4

2.  Installation

Valve adapters and Tool adapter assemblies are typically installed by ATI prior to shipment. The following 

instructions outline installation or removal procedures.

WARNING: 

Do not perform maintenance or repair(s) on the Tool Changer or modules unless 

the Tool is safely supported or placed in the tool stand, all energized circuits (for example: 

electrical, air, water, etc.) are turned off, pressurized connections are purged and power 

is discharged from circuits in accordance with the customer specific safety practices and 

policies. Injury or equipment damage can occur with the Tool not placed and energized 

circuits on. Place the Tool in the tool stand, turn off and discharge all energized circuits, 

purge all pressurized connections, and verify all circuits are de-energized before performing 

maintenance or repair(s) on the Tool Changer or modules. 

2.1  Valve Adapter Installation for QC-113, QC-210, QC-213, GL6L, GL7L

Tools required: 

5 mm hex key, 3 mm hex key, torque wrench

Supplies required: 

clean rag, Loctite

®

 222

, Loctite

®

 242

, and Loctite

®

 569

1.  Place the Tool in a secure location.
2.  Uncouple the Master and Tool plates.
3.  Turn off and de-energize all energized circuits (for example: electrical, pneumatic, and 

hydraulic circuits).

4.  Wipe down the mounting surfaces with a clean rag.
5.  (2) O-rings are required on the Master side Flat ‘A’ interface. Make sure these O-rings are present and 

lightly lubricated (refer to 

Figure 2.1

).

6.  Place the valve adapter on the Tool Changer or Utility Coupler.
7.  Apply Loctite

®

 242

 to the supplied M6 socket head cap screws. Use a 5 mm hex key to install the (2) 

M6 socket head cap screws and tighten to 70 in-lbs (7.9 Nm).

8.  Apply Loctite

®

 222

 to the (2) supplied M5 socket flat head cap screws. Use a 3 mm hex key to install 

the (2) M5 socket flat head cap screws and tighten to 28 in-lbs (3.2 Nm).

Figure 2.1—Valve Adapter Installation (QC-210 Shown)

Valve Adapter

 9121-JC2-M (Shown)

(2) M6 Socket Head

 Cap Screws

(2) M6 Socket Head Cap Screws

Control/Signal Module

(2) M5 Socket Flat

 Head Cap Screws

(2) O-rings

Tool Changer Master

(QC-210 Shown)

RTL (R1)

Sensor Cable

Pneumatic

Connection

Control/Signal Module Cleat

(3) M5 Socket Flat Head Cap Screws

Cable Channel in Bottom of Valve Adapter Module

Solenoid Cable

Inlet

Filter

Содержание GL6L

Страница 1: ...e Adapter Removal for QC 310 QC 313 QC 510 QC 1210 C 7 2 5 Tool Adapter Assembly Installation C 7 2 6 Tool Adapter Assembly Removal C 8 2 7 Pneumatic Connections C 8 2 8 Electrical Connections C 8 3 O...

Страница 2: ...113 QC 210 QC 213 GL6L GL7L 9121 JC3 M Single Solenoid 1 4 NPT QC 310 QC 313 QC 510 QC 1210 9121 JD2 M Single Solenoid G 1 4 BSPP QC 113 QC 210 QC 213 GL6L GL7L 9121 JD3 M Single Solenoid G 1 4 BSPP...

Страница 3: ...required for the Tool side The tool adapter assembly provides the proper spacing and a ledge mount for the control signal Tool module If the valve adapter on the Master has an air blow off feature th...

Страница 4: ...3 GL6L GL7L Tools required 5 mm hex key 3 mm hex key torque wrench Supplies required clean rag Loctite 222 Loctite 242 and Loctite 569 1 Place the Tool in a secure location 2 Uncouple the Master and T...

Страница 5: ...in Bottom of Valve Adapter Module 2 2 Valve Adapter Removal for QC 113 QC 210 QC 213 GL6L GL7L0 NOTICE Depending on maintenance or repair being performed utilities to modules and Master plate may need...

Страница 6: ...channel in the Tool Changer body so it will not get pinched when installing the valve adapter 6 Place the valve adapter on the Tool Changer or Utility Coupler 7 Apply Loctite 242 to the supplied M6 so...

Страница 7: ...Coupler refer to Figure 2 3 6 Make sure that the O rings are retained at the Master side Flat A mounting interface 2 5 Tool Adapter Assembly Installation Tools required 5 mm hex key 4 mm hex key torq...

Страница 8: ...2 4 2 7 Pneumatic Connections The air supply used for coupling and uncoupling the Tool Changer or Utility Coupler should be clean dry and non lubricated A supply pressure in the range of 60 to 100 ps...

Страница 9: ...he Tool Changer and Tool should be in a stand or storage location prior to actuation of the manual override It is important that the valve adapter be supplied with clean dry non lubricated air supplie...

Страница 10: ...ubleshooting Symptom Cause Resolution Tool Changer or Utility Coupler does not lock unlock or operates slowly Exhaust muffler is clogged Check replace exhaust muffler ensure clean air supply No or not...

Страница 11: ...is available to unlock the Master Do not execute the Latch command unless the Master and the Tool are ready to be coupled Tools required 3 mm hex key 2 mm ball end hex key 1 Using a 3 mm hex key remov...

Страница 12: ...to lock and unlock the Tool Changer Remove and check to make sure the exhaust muffler is not clogged Parts required Refer to Section 8 Drawings Tools required 11 mm hex wrench 1 Place the Tool in a se...

Страница 13: ...ings Supplies required Loctite 569 or similar Tools required 5 8 mm hex wrench 1 Place the Tool in a secure location 2 Uncouple the Master and Tool plates 3 Turn off and de energize all energized circ...

Страница 14: ...Single Solenoid Valve Adapters Refer to Section 8 Drawings for serviceable part for single solenoid valve adapters 6 2 Tool Adapter Assembly 1 2 3 Table 6 1 Tool Adapter Assembly Item Number Qty Part...

Страница 15: ...ections Solenoid Valve Connector M8 3 pin male with 0 16 m extension cable supporting latch and unlatch signals Electrical Rating 19 29 VDC operational voltage Solenoid Valve Current Draw Switched Pow...

Страница 16: ...id manual 3 Rev Description Initiator Date 04 Eco 18899 Added Air Filter 3490 0010005 01 Changed Dim 14 3 to 50 Added Dim 30 CF 4 14 2020 ITEM NO QTY PART NUMBER DESCRIPTION 1 1 3405 1030005 01 Fittin...

Страница 17: ...nd or storage location prior to actuation of the manual override NOTICE Actuation of valve override buttons requires very little travel 1mm and only a small amount of force Applying excess force can d...

Страница 18: ...is supplied It is critical that the exhaust mufflers are not restricted As part of a preventative maintenance 3 program periodically inspect and or replace the exhaust mufflers B 1 5 3 3 REVISION NOT...

Страница 19: ...escription Initiator Date 04 Eco 18901 Added Air Filter 3490 0010005 01 Changed Dim 14 to 50 Added Dim 30 CF 4 2 2020 ITEM NO QTY PART NUMBER DESCRIPTION 1 1 3405 1030005 01 Fitting Adapter 1 4NPT to...

Страница 20: ...to contingency situations The tool changer and associated tool should be in a stand or storage location prior to actuation of the manual override NOTICE Actuation of valve override buttons requires ve...

Страница 21: ...is supplied It is critical that the exhaust mufflers are not restricted As part of a preventative maintenance 3 program periodically inspect and or replace the exhaust mufflers B 1 5 3 3 REVISION NOT...

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