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SET UP

Remove thread protectors (dust cap) from hydraulic con-

nections/ports. Clean the areas around the fluid ports of

the pump and cylinder. Inspect all threads and fittings for

signs of wear or damage, and replace as needed. Clean

all threads and fittings. Connect all hose assemblies to

the pump and cylinder. Use an approved, high-grade pipe

sealant to seal all hydraulic connections. Tighten se-

curely but do not overtighten.

MAINTENANCE

Due to superior materials and manufacturing proc-

esses, there is little maintenance required of this

product. This fact does not preclude operators re-

sponsibility to inspect each cylinder thoroughly be-

fore each use.

1. Always use clean, approved hydraulic fluid and change

as needed.

2. Any exposed threads (male or female) must be cleaned

and lubricated regularly, and protected from damage.

Lubricate w/light machine oil.

3. If a cylinder or ram has been exposed to rain, snow,

sand, airborne abrasive, or any corrosive environment

it must be cleaned, lubricated, and protected immedi-

ately after exposure. Daily clean exposed ram with

clean cloth dampened with light machine oil. Protect

exposed ram from the elements at all times.

Periodic Cleaning

Keep the hydraulic system as free of dirt as possible.

When not in use, couplers must be sealed with dust

covers.

All hose connections must be free of dirt and

grime.

 Any equipment attached to the cylinder must be

kept clean. Use only Mobil DTE13M (hand pump) or

equivalent hydraulic fluid and change as recommended

or sooner if the fluid becomes contaminated (never ex-

ceed 400 hours). Follow pump manufacturers instruc-

tions for changing and adding hydraulic fluid.

Storage

Cylinder should be stored in a vertical position in the

blow molded case with the ram end down in a dry, pro-

tected area, not exposed to corrosive vapor, dust or other

harmful elements. When  cylinder has not been used for

a period of 4 months it should be connected to a pump

and fully extended and then retracted a minimum of 5

times. This cycle will lubricate the cylinder wall, reduc-

ing the possibility of corrosion and damage there of.

How to remove faulty coupler

If cylinder does not retract, secure load by other means.

Open release valve of host pump to depressurize pump,

hose and coupler. Prevent cylinder ram from retracting

(do not attempt to grasp with pliers or wrench without

first wrapping the jaws of such tool with rags or similar

padding). Disconnect and renew or replace coupler.

ONE YEAR LIMITED WARRANTY

 

 

For a period of one (1) year from date of purchase, 

Atd Tools Inc.

 will repair or replace, at its option, without charge, 

any of its products which fails due to a defect in material or workmanship, or which fails to conform to any implied 

warranty not excluded hereby.

Performance of any obligation under this warranty may be obtained by contacting your point of sale and obtaining return 

or repair information from your supplier.

Except where such limitations and exclusions are specifically prohibited by applicable law,  (1) the CONSUMER'S 

SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS 

DESCRIBED ABOVE, and (2)

 Atd Tools Inc.

 SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDEN-

TAL DAMAGE OR LOSS WHATSOEVER, and (3) THE DURATION OF ANY AND ALL EXPRESSED AND IMPLIED 

WARRANTIES, INCLUDING WITHOUT LIMITATION, ANY WARRANTIES OF MERCHANTABILITY AND FITNESS 

FOR A PARTICULAR PURPOSE, IS LIMITED TO A PERIOD OF ONE (1) YEAR FROM DATE OF PURCHASE.

  Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply 

to you.  Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above 

limitation or exclusion may not apply to you.  This warranty gives you specific legal rights, and you may also have 

other rights which vary from state to state.

Содержание Atd-5825

Страница 1: ...Operating Instructions Parts Manual Capacity 5 Ton Atd Tools Inc 160 Enterprise Drive Wentzville MO 63385 OIPM 5825 10 03 Printed in Taiwan Flat Body Cylinder Kit Instruction Manual Max Operating Pressure 10 000 PSI 700 Bar ...

Страница 2: ...ngineered to meet or exceed ANSI B30 1 Standards for Performance and Safety This cylinder is designed for rated capacity lifting lowering pushing spreading and pressing jobs ATD Flat Body Cylinder Kit consists of a flat body cylinder four magnetic adapters owner s manual and a blow molded case These four pieces of different height adapters ranges from 0 25 inch to 1 25 inch are provided to extend ...

Страница 3: ...ould cause serious injury or death Avoid off center loads Loading off center may dam age the cylinder and cause loss of load which may cause serious injury or death Control the load at all times Do not drop the load Threads may shear and cause loss of the load which may cause serious injury or death All WARNING statements must be carefully observed to help prevent personal injury Do not exceed rat...

Страница 4: ...ng Ensure cylinder is fully engaged into onto adapt ers extension accessories 4 To help prevent personal injury use shims friction ma terial or constraints to prevent slippage of the base or load Do not off center loads on a cylinder The load can tip or the cylinder can kick out and cause personal in jury Do not use the locking collar on threaded piston as a stop The threads may shear resulting in...

Страница 5: ...ther harmful elements When cylinder has not been used for a period of 4 months it should be connected to a pump and fully extended and then retracted a minimum of 5 times This cycle will lubricate the cylinder wall reduc ing the possibility of corrosion and damage there of How to remove faulty coupler If cylinder does not retract secure load by other means Open release valve of host pump to depres...

Страница 6: ...Pump reservoir is low on hydraulic fluid Load is above the capacity of the system Cylinder is sticking or binding Fill and bleed the system Use the correct equipment Contact Service Center Cylinder moves slower than normal Loose connection or coupler Restricted hydraulic line or fitting Pump not working correctly Cylinder seals leaking Tighten Clean and replace if damaged Check pump operating inst...

Страница 7: ...omponents of this kit are replacement items but are illustrated as a convenient reference of location and position in the assembly sequence When ordering parts give Model number serial number and description below 13 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 Model No Atd 5825 Part No Description Quantity 1 Dust Seal 1 2 Plunger 1 3 Bolt 1 4 Return Spring 1 5 Repair Kits O ring Back up ring and special w...

Страница 8: ...Notes Atd Tools Inc 160 Enterprise Drive Wentzville MO 63385 Tel 636 327 9050 Fax 636 327 9044 www atdtools com ...

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