ATD Tools Atd-5825 Скачать руководство пользователя страница 4

• Do not allow the hose to kink, twist, curl, crush, cut

or bend so tightly that the fluid flow within the hose is
blocked or reduced. Periodically inspect the hose for
wear, because any of these conditions can damage
the hose and possibly result in personal injury.

• Do not pull, position or move setup by the hose. Do-

ing so can damage the hose and possibly cause per-
sonal injury.

• Hose material and coupler seals must be compatible

with hydraulic fluid used. Hoses also must not come
in contact with corrosive materials such as battery
acid, creosote-impregnated objects and wet paint.
Hose deterioration due to corrosive material can re-
sult in personal injury. Never paint a coupler or hose.

• The user must be a qualified operator familiar with the

correct operation, maintenance, and use of cylinders.
Lack of knowledge in any of these areas can lead to
personal injury.

• Read and understand all safety and warning decals

and instructions.

• Use only approved accessories and approved hydrau-

lic fluid. Hoses, seals and all components used in a
system must be compatible with the hydraulic fluid
used.

• Do not exceed the rated capacity of the cylinder. Ex-

cess pressure can result in personal injury.

• Inspect each cylinder and coupler before each use to

prevent unsafe conditions from developing.

• Do not use cylinders if they are damaged, altered or

in poor condition.

• Do not use cylinders with bent or damaged coupler or

damaged threads.

• Under certain conditions, the use of an extension with

a hydraulic cylinder may not be advisable and could
present a dangerous condition.

• Avoid pinch points or crush points that can be cre-

ated by the load or parts of cylinder.

• To help prevent material

fatigue if the cylinder is to
be used in a continuous
application, the load
should not exceed 85% of
the rated capacity.

• Cylinder must be on a

stable base which is able
to support the load while
pushing or lifting.

• Ensure cylinder is fully

engaged into/onto adapt-

    ers, extension accessories.

4

• To help prevent personal injury, use shims, friction ma-

terial or constraints to prevent slippage of the base or
load.

• Do not off-center loads on a cylinder. The load can tip

or the cylinder can "kick out" and cause personal in-
jury.

• Do not use the locking collar on threaded piston as a

stop. The threads may shear resulting in loss of the
load.

• Do not create an overload condition where force ex-

erted by one cylinder will intensify downward force on
another cylinder.

• If this component is used to lift or lower loads, be

certain that the load is under operator control at all
times and that others are clear of the load. Do not
drop the load.

• As the load is lifted, use blocking and cribbing to guard

against a falling load.

• Never allow personnel to work on, under or around a

load before it is properly supported by appropriate me-
chanical means. Never rely on hydraulic pressure alone
to support load.

• All personnel must be clear before lowering.
• Never try to disassemble a hydraulic cylinder, Refer

repairs to qualified, authorized personnel.

IMPORTANT

• Keep cylinder clean at all times.
• When the cylinder is not is use, keep the ram(s) fully

retracted.

• Use an approved, high-grade pipe thread sealant to

seal all hydraulic connections. Teflon tape can be used
if only one layer of tape is used and it is applied care-
fully (two threads back) to prevent the tape from being
introduced into hydraulic system. A piece of tape could
travel through the system and obstruct the flow of fluid
and adversely affect function.

• Never attach ANY component not authorized by manu-

facturer.

• Never use other than factory provided and/or author-

ized fasteners.

KNOW YOUR SYSTEM

Your cylinder, hose(s), couplings and pump all must be
rated for the same maximum operating pressure, cor-
rectly connected and compatible with the hydraulic fluid
used. An improperly matched system can cause the sys-
tem to fail and possibly cause serious injury. If you are in
doubt, consult your nearest ATD Hydraulics Dealer.

Center loads on cylinder

 

!

WARNING

!

WARNING

Содержание Atd-5825

Страница 1: ...Operating Instructions Parts Manual Capacity 5 Ton Atd Tools Inc 160 Enterprise Drive Wentzville MO 63385 OIPM 5825 10 03 Printed in Taiwan Flat Body Cylinder Kit Instruction Manual Max Operating Pressure 10 000 PSI 700 Bar ...

Страница 2: ...ngineered to meet or exceed ANSI B30 1 Standards for Performance and Safety This cylinder is designed for rated capacity lifting lowering pushing spreading and pressing jobs ATD Flat Body Cylinder Kit consists of a flat body cylinder four magnetic adapters owner s manual and a blow molded case These four pieces of different height adapters ranges from 0 25 inch to 1 25 inch are provided to extend ...

Страница 3: ...ould cause serious injury or death Avoid off center loads Loading off center may dam age the cylinder and cause loss of load which may cause serious injury or death Control the load at all times Do not drop the load Threads may shear and cause loss of the load which may cause serious injury or death All WARNING statements must be carefully observed to help prevent personal injury Do not exceed rat...

Страница 4: ...ng Ensure cylinder is fully engaged into onto adapt ers extension accessories 4 To help prevent personal injury use shims friction ma terial or constraints to prevent slippage of the base or load Do not off center loads on a cylinder The load can tip or the cylinder can kick out and cause personal in jury Do not use the locking collar on threaded piston as a stop The threads may shear resulting in...

Страница 5: ...ther harmful elements When cylinder has not been used for a period of 4 months it should be connected to a pump and fully extended and then retracted a minimum of 5 times This cycle will lubricate the cylinder wall reduc ing the possibility of corrosion and damage there of How to remove faulty coupler If cylinder does not retract secure load by other means Open release valve of host pump to depres...

Страница 6: ...Pump reservoir is low on hydraulic fluid Load is above the capacity of the system Cylinder is sticking or binding Fill and bleed the system Use the correct equipment Contact Service Center Cylinder moves slower than normal Loose connection or coupler Restricted hydraulic line or fitting Pump not working correctly Cylinder seals leaking Tighten Clean and replace if damaged Check pump operating inst...

Страница 7: ...omponents of this kit are replacement items but are illustrated as a convenient reference of location and position in the assembly sequence When ordering parts give Model number serial number and description below 13 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 Model No Atd 5825 Part No Description Quantity 1 Dust Seal 1 2 Plunger 1 3 Bolt 1 4 Return Spring 1 5 Repair Kits O ring Back up ring and special w...

Страница 8: ...Notes Atd Tools Inc 160 Enterprise Drive Wentzville MO 63385 Tel 636 327 9050 Fax 636 327 9044 www atdtools com ...

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