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ixi gas pool and spa heater

Installation Manual

ixi gas pool and spa heater

Installation Manual

13.3 Heat System Spare Parts List and Exploded Parts Diagram

13.3.1 Combustion Chamber Assembly

Key No*

Description

model 200

model 370

Exhaust Elbow Assembly Kit

R0590200

Band Clamp Kit

R0590400

Refractory Kit, Internal

R0590500

Combustion Chamber Shelf

R0590701

N/A

Combustion Chamber Lid Kit

R0590800

Gasket Kit

R0590901

Sight Glass Kit

R0305400

Ignitor Kit

R0457502

Insulation Kit, External

R0591000

Isolator Kit (Thermal)

R0593200

Heat Exchange Assembly

R0589402

R0589405

2 6

7 6

Содержание IXI

Страница 1: ...Before installing this product read and follow all warning notices and instructions that accompany this product Failure to follow warning notices and instructions may result in property damage persona...

Страница 2: ...pa heater Installation Manual EQUIPMENT INFORMATION RECORD DATE OF INSTALLATION INSTALLER INFORMATION INITIAL PRESSURE GAUGE READING WITH CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL CONTROL PANEL...

Страница 3: ...onal Remote Controls 27 8 1 Connecting to a Remote Pool Off Spa Selector 3 Wire Connection 27 8 2 Connecting to a Remote TSTAT 2 Wire Connection 27 8 3 Connect To A Viron Connect or Smart Communicatio...

Страница 4: ...ial for causing fetal damage during the early months of pregnancy pregnant or possibly pregnant women should limit spa water temperatures to 38 C Before entering a spa or hot tub the user should measu...

Страница 5: ...sion in a spa or hot tub may be injurious to your health Do not permit any electric appliance such as a light telephone radio or television within 3 5 metres of a spa or hot tub The use of alcohol dru...

Страница 6: ...tion instructions for water temperature guidelines before setting temperature Spa or hot tub water temperature should never exceed 40 C 104 F 38 C 100 F is considered safe for a healthy adult Special...

Страница 7: ...High Altitude Natural Gas NG The IXI heater has a special venturi type combustion system which self compensates for changes in barometric pressure up to 1372 m 4500 above sea level At elevations abov...

Страница 8: ...ality and controls the gas valve Upon call for heat the blower is activated to purge the combustion chamber Electrical power is then applied to the hot surface igniter When ignition temperature is att...

Страница 9: ...rmation needed to meet these requirements Review all applications and installation procedures before continuing the installation 3 1 Contents Before starting check that you have the correct parts as i...

Страница 10: ...ssional service technician The IXI heater is shipped from the factory with an exhaust vent configured for outdoor installation The heater is designed and certified per AS NZS 5263 for both outdoor and...

Страница 11: ...f the clearance values specified in the applicable codes are different than those listed in this manual use the greater value to ensure safest operation Figure 5 Clearances 4 2 Outdoor Installation Lo...

Страница 12: ...Install the heater so that the top of the vent is at least 1 5 m 5 from any building opening including windows doors air inlets including pool spa blowers or any other opening into the building with t...

Страница 13: ...s or Metal Louvers Wood Louvers Multiply opening by if air passes through Minimum Net Free Open Area Combustion Openings Gas appliance in a room or enclosure other than a plant room Direct to outside...

Страница 14: ...result in inadequate venting and oversize pipe can result in vent condensation Improper selection of vent pipe material incorrect sizing of the pipe and incorrect installation of vent piping can resu...

Страница 15: ...operty or death To avoid such hazards the heater must be installed only by a qualified professional service technician The heater can be fully converted to indoor exhaust type In order to complete the...

Страница 16: ...ater must be isolated from the gas supply piping system by closing the individual manual shut off valve during any pressure testing of the gas supply piping system at test pressure greater than or equ...

Страница 17: ...rface see 6 2 1 ATTENTION Do not use flexible appliance connectors on any gas connections unless the connector is AGA approved for outdoor installation and is marked with the BTUH capacity which must...

Страница 18: ...e tap plug securely DO NOT OVERTIGHTEN WARNING Failure to secure or replace the pressure tap plugs will allow gas to leak from the valve into the heater body which could result in property damage seve...

Страница 19: ...o a maximum flow of 379 lpm 100 gpm CAUTION The system water pump must be capable of providing no less than 114 lpm 30 gpm of flow through the heater Flow rates at less than 114 lpm 30 gpm may cause n...

Страница 20: ...Plumbing Connections The heater has a standard 50 mm 2 water manifold and coupling design With this feature only nominal 50 mm 2 PVC or CPVC may be connected to the heater AstralPool recommends the u...

Страница 21: ...ion nut onto the cut pipe length or sweep elbow Ensure proper nut orientation with threads directed towards the heater manifold See Figure 12 Use approved NSF adhesive to glue the tailpiece onto the c...

Страница 22: ...bove or below the pool water level a Pressure Switch may no longer be sufficient and a Flow Switch may need to be installed as well The factory installed switch can accommodate elevations of 1 8 m 6 a...

Страница 23: ...talled on your heater See Figure 14 The PRV must be compliant to AS1357 1 or ASME certified Relief pressure must be at 3 45 bars 50 PSI Minimum rating of 7 77 Kilowatts or 125 8 kg hr steam rating Ins...

Страница 24: ...an damage plastic components over time Discharge piping must be open with no reducers or shut off valves or other restrictions Discharge Pipe Assembly 19 mm 3 4 Threaded Nipple Not supplied by AstralP...

Страница 25: ...us operation Verify proper operation after servicing F1 ACN1 ACH1 F2 G BL BR G Y BL BR BLOWER MOTOR BK R Y BL W IGNITION CONTROL F1 F2 R FC S1 120 L1 L2 IGN FS W GND MV1 BK W BL BL R GY BK 24 VAC R Y...

Страница 26: ...elease point see item a below While cutting this zip tie be sure not to damage or abrade any of the wires d b c a H0495500_REVA 7 2 Bonding AstralPool requires that the appliance be connected to a bon...

Страница 27: ...l Intelli Heat Controller An interrupt on off type remote can be connected as a Remote TSTAT to turn the heater on or off but not perform any other function AstralPool Intelli Heat controllers also us...

Страница 28: ...e 240VAC Live Continuous Voltage CHANNEL 1 CHANNEL 2 CHANNEL 3 CHANNEL 4 CHANNEL 5 CHANNEL 6 CHANNEL 7 15 amp CHANNEL 8 15 amp RJ12 Communications Cable IXI Interface Controller Power Controller Note...

Страница 29: ...and then enable the remote connection again Turning the heaters main power off and then back on again will also accomplish the same outcome Connect 10 Touchscreen Setup Note The colour touchscreen mu...

Страница 30: ...s this to access heating controls The current water temperature and the set temperature will be shown on the screen If using pool and spa mode different water temperature set points can be chosen for...

Страница 31: ...rocedure WARNING Vent pipes and heater tops get hot These surfaces can cause serious burns Do not touch these surfaces while the heater is in operation Do not use this heater if any part has been unde...

Страница 32: ...elles ou la mort A Cet appareil n est pas muni d une veilleuse Il est muni d un appareil d allumage qui d clenche le chauffe eau automatiquement Ne pas esssayer d allumer les br leurs la main B AVANT...

Страница 33: ...y valve to the heater Replace the rear panel or top Power Supply Plug 9 6 Normal Operation During normal operation the control system measures the temperature of the water flowing through the heater a...

Страница 34: ...OL SPA MENU POOL SPA MENU POOL SPA MENU POOL or SPA SPA MAINTAIN POOL HEAT MAINTAIN SPA HEAT or SPA SPA SET 27 C current temp displayed SPA MENU POOL SPA MENU POOL SPA MENU POOL or To Change Temperatu...

Страница 35: ...eater if the water temperature is below 40 F 4 C Short term operation of heater when temps are below 40F can continue but continuous flow must be maintained Prolonged operation with water below 50F ca...

Страница 36: ...an make the water less enjoyable to bathe in and result in permanent damage to your heater and or complete failure of individual components AstralPool does not warrant heat exchangers damaged by corro...

Страница 37: ...stall the drain plug Uncover the vent grill Reattach copper tubing to water pressure switch Make sure power is supplied to the pump Turn on the filter pump and circulate water through the heater for 5...

Страница 38: ...the heater in a manner which would prevent this combustion chamber purge from taking place An ignition sequence should start shortly after the pump is turned back on Inspection the thermal regulator...

Страница 39: ...fferential manometer to verify correct offset pressure Adjust offset pressure as needed See Section 5 2 Connect a digital differential manometer to blower throat and gas valve port to obtain different...

Страница 40: ...ace igniter Verify proper wiring for 230 VAC Check for proper clearances around heater and for adequate room ventilation if enclosed Inspect for blockage or restriction at discharge of flue Check igni...

Страница 41: ...ice procedures can be hazardous because they involve fuel gas electricity moving parts and procedures which require testing or temporary bypass of safety controls For this reason the heater must be se...

Страница 42: ...ll factory warranties AstralPool does not sell parts directly to pool owners so when it s time for maintenance please see your local AstralPool stockist for genuine parts You can find a dealer here at...

Страница 43: ...set of 2 R0592500 R0592500 3 Heater Base Kit R0592600 R0592600 4 Front or Back Panel Kit R0592701 R0592701 5 Side Panel Kit R0592901 R0592901 6 Vent Terminal Housing Kit R0593100 R0593100 7 Jacket Ha...

Страница 44: ...Band Clamp Kit R0590400 R0590400 3 Refractory Kit Internal R0590500 R0590500 4 Combustion Chamber Shelf R0590701 N A 5 Combustion Chamber Lid Kit R0590800 R0590800 6 Gasket Kit R0590901 R0590901 7 Sig...

Страница 45: ...0 2 Air Intake Grate Kit R0591200 R0591200 R0591200 R0591200 3 Blower Intake Orifice Kit R0734101 R0734101 R0734102 R0734102 4 Gas Valve R0739300 R0739300 R0739300 R0739300 5 Burner Kit R0591702 R0591...

Страница 46: ...R0590005 7 Manifold 3 Port no backplate included must order separately R0590101 R0590101 8 Water Pressure Switch Kit R0457002 R0457002 9 Goody Bag Kit R0593500 R0593500 10 Universal Half Union Kit 1 E...

Страница 47: ...01 8 7 PSI Water Pressure Switch Kit R0013204 R0013204 9 Power Interface Board PIB R0719503 R0719503 10 Power Distribution Board PDB R0458101 R0458101 11 Temperature Sensor Kit R0456500 R0456500 12a H...

Страница 48: ...m au For full warranty terms and conditions and to register your warranty simply visit www astralpool com au warranty or www astralpool com nz warranty and complete your details Or scan the QR code an...

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