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       Aston® 

Overhead Two Post Lift AL-100RH User’s Manual  

This instruction manual is an essential integral part of this product. Please read all instructions.  
 

 

Properly keep this manual for use during the maintenance.  

 

 

This equipment is only used for its clearly designed purpose, and never use it for other purposes.  

 

 

The manufacturer is not responsible for any damage caused by improper use or other purposes of use.  

 
PRECAUTION  

 

 

Only the qualified personnel having undergone special training can operate this machine. Without the 

               permission of the manufacturer or not following the requirement of the manual, any changes in the 
               machine part and in the usage of scope may cause direct or indirect damage to the machine.  
 

 

Don’t keep the lift in the extreme temperature and humidity environment. Avoid installation beside the 

               heating equipment, water tap, air humidifier or stove.  

 

 

Prevent the lift from contacting large amount of dust, ammonia, alcohol, thinner or spray adhesive, and 

           prevent it from rain shower.  

 

 

During the machine operation, non-operators should be kept away from the machine.  

 

 

Inspect  machine  daily,  do  not  use  lift  with  damaged  parts  or  being  damaged.  Use  original  components  to  replace 
damaged parts.  

 

 

The lift can’t be overloaded. The rated load of the lift is already marked on the nameplate.  

 

 

Please don’t raise the lift when there are people in the vehicle. During the operation, the customer and 

           spectators shouldn’t stand in the lifting area.  

 

 

Keep the lifting area free from obstacle, grease, machine oil, garbage and other impurities.  

 

 

Position  the  swing  arm  of  the  lift,  making  it  contact  the  lifting  point  as  recommended  by  the  manufacturer.  Raise  the 
carriage  and  confirm  the  lifting  pad  and  vehicle  are  closely  contacted.  Raise  the  carriage  to  the  appropriate  working 
height.  

 

 

For some vehicles, the parts dismantling (or installation) will cause severe deviation of the center of gravity, leading to 
unstable vehicle. The support is needed to keep the balance of the vehicle.  

 

 

Before moving the vehicle away from the lifting area, please position the swing arm and lifting pad back away to avoid 
blockage during the movement.  

 

 

Use appropriate equipment and tools as well as safety protection facilities, e.g. working uniform, safety boot etc. 

 

 

 

Pay special attention to various safety marks attached to the machine body. 

 

 

 

Keep hair, loose clothing, fingers, and all parts of body away from moving parts. 

 

 

 

Pay special attention not to dismantling the safety unit of the machine or making it not functioning. 

 

 

 

The hydraulic oil used for this lift is N32 or N46. 

 

 

 

Let components cool down before storage, loosen component cables completely in storage. 

 

 

 

Do not install lift in the open air or expose to rain. 

 

  

OWNER / EMPLOYER OBLIGATIONS  
  

1.

 

The  Owner/Employer  shall  ensure  that  lift  operators  are  qualified  and  that  they  are  trained  in  the  safe  use  and 
operation of the lift using the manufacturer’s operating instructions.  

  

2.

 

The  Owner/Employer  shall  establish  procedures  to  periodically  inspect  the  lift  in  accordance  with  the  lift 
manufacturer’s  instructions,  American  National  Standard  for  Automotive  Lifts  -  Safety  Requirements  for 
Operation, Inspection and Maintenance; and the Employer shall ensure that the lift inspectors are qualified and that 

Содержание AL-100RH

Страница 1: ...n Overhead Two Post Lift AL 100RH User s Manual Version V3 0 Serial No Production Date ELECTRO HYDRAULIC OVERHEAD TWO POST LIFT For Models AL 100RH 10 000 lbs 4 5T Aston Technologies Inc www astontechusa com ...

Страница 2: ...ge and other impurities Position the swing arm of the lift making it contact the lifting point as recommended by the manufacturer Raise the carriage and confirm the lifting pad and vehicle are closely contacted Raise the carriage to the appropriate working height For some vehicles the parts dismantling or installation will cause severe deviation of the center of gravity leading to unstable vehicle...

Страница 3: ...n contact with hot manifolds or moving fan blades 5 If an extension cord is necessary a cord with a current rating equal to or more than that of the equipment should be used Cords rated for less current than the equipment may overheat Care should be taken to arrange the cord so that it will not be tripped over or pulled 6 Always unplug equipment from electrical outlet when not in use Never use the...

Страница 4: ...sition the arms to the drive thru position to prevent damage to the lift and or vehicle 27 Do not remove hydraulic fittings while under pressure WARNING Failure by purchaser to provide the recommended mounting surface could result in unsatisfactory lift performance property damage or personal injury LOCATION This lift has been evaluated for indoor use only with an operating ambient temp range of 4...

Страница 5: ...cing 8 1 7 Safety Features 8 1 7 1 Dead Man s Type Control 8 1 7 2 Equalizing System 8 1 7 3 Collision Prevention Switch 8 1 7 4 Pinch Point Protection 8 1 7 5 Automatic Arm Restraint 8 1 7 6 Pipe Break Valve 8 1 7 7 Pressure Relief Valve 8 2 Specifications 8 3 Installation 10 3 1 Important Concrete and Anchoring Information 10 3 2 Anchoring Tip Sheet 10 3 3 Installation Procedure 11 4 Operation 1...

Страница 6: ...ad Two Post Lift AL 100RH User s Manual 4 4 Lowering 14 5 Maintenance 14 5 1 Daily Pre Operation Check 14 5 2 Weekly Maintenance 15 5 3 Yearly Maintenance 15 6 Troubleshooting 15 Appendix 17 Parts List 19 Warranty 22 ...

Страница 7: ... authorized personnel over 18 years only Always keep the lift and lift area clean and free of tools parts debris etc Once the disk adapters contact the lift points check arm restraints for engagement After raising the vehicle briefly stop and check the disk adapters for secure contact Always lift the vehicle using all four adapters Make sure the vehicle doors are closed during raising and lowering...

Страница 8: ...pressure to a maximum of 150 bar 2 SPECIFICATIONS See following pages Ensure that ecologically harmful substances are disposed of only in accordance with the appropriate regulations Do not use high pressure steam jet cleaners or caustic cleaning agents Risk of damage Do not replace or override the safety devices 1 7 Safety Features 1 7 1 Dead Man s Type Control The operator is required to hold the...

Страница 9: ...9 Aston Overhead Two Post Lift AL 100RH User s Manual 3 ...

Страница 10: ...have enough embedment Use the existing holes in column base plate as a guide for drilling the 3 4 diameter holes into the concrete Maintain a 6 minimum distance from any slab edge or seam Hole to hole spacing should be a minimum 6 1 2 in any direction Concrete thickness or hole depth should be a minimum of 4 CAUTION DO NOT Install on asphalt or other similar unstable surface Columns are supported ...

Страница 11: ...erials from the unit STEP 3 Open the wrapping from the upper column and carefully remove the parts from inside Remove the packing brackets and bolts holding the two columns together do not discard bolts they are used in the assembly of the lift STEP 4 Position the columns facing each other 107 1 4 inside base plates Square the columns by measuring diagonally from corner points on base plates withi...

Страница 12: ...ire cutters STEP 19 Do not place any vehicle on the lift at this time Cycle the lift up and down several times to insure latches engage properly and all air is re moved from the system To lower the lift first raised the lift to clear the latches and then pull down the safety release handle to lower lift lf latches function out of sync tighten the cable on the latch that engages first STEP 13 Adjus...

Страница 13: ...n clear of lift Always lift the vehicle using all four adapters 4 2 Raising During raising and lowering cycles Closely watch the vehicle and the lift do not allow anyone to stay in lift area and make sure the vehicle doors are closed Once the disk adapters contact the lift points check arm restraints for engagement After raising the vehicle briefly stop and check adapters for secure contact Press ...

Страница 14: ... of device failure before needed could save you from expensive property damage lost production time serious personal injury and even death Note It is normal for an empty lift to lower slowly It may be necessary to add weight 4 4 Lowering During raising and lowering cycles Closely watch the vehicle and the lift do not allow anyone to stay in lift area and make sure the vehicle doors are closed Rais...

Страница 15: ...equipment Check and tighten bolts and nuts and screws Check cylinder puller assembly for free movement or excessive ware on cylinder yoke or pulley pin Check cable pulley for free movement and excessive ware 5 3 YEARLY MAINTENANCE Lubricate chain Grease rub blocks and column surface contacting rub blocks Change the hydraulic fluid good maintenance procedure makes it mandatory to keep hydraulic flu...

Страница 16: ...unit Oil reservoir overfilled Reduce the oil to the oil level Impeller fan cover is dented Take off and straighten Faulty wiring Call electrician Motor hums and does not Bad capacitor Call electrician run Low voltage Call electrician Lift overloaded Remove excessive weight from lift Lift jerks going up and Raise lift all the way to top and return to floor Air in hydraulic system Repeat 4 6 times D...

Страница 17: ...17 Aston Overhead Two Post Lift AL 100RH User s Manual APPENDIX ...

Страница 18: ...18 Aston Overhead Two Post Lift AL 100RH User s Manual Detail A Detail B ...

Страница 19: ... M8X25 14 GB97 2 85 Flat washer 4 d8 15 GB93 87 Spring washer 4 d8 16 GB6170 86 hexagon nut 4 M8 17 DPF4 3 2 200 03 Block 4 17 1 DPF4 3 2 200 10 Compound bush 4 18 GB894 1 86 Spindle spring circlip 4 d19 19 TT9D 400 01 05 Short spacer bush 4 20 TT9D 400 01 03 Long spacer bush 2 21 TT9D 400 01 04 Axle 2 22 GB70 85 Bolt 2 M6X25 23 GB T889 1968 Locknut 3 M6 24 XG4 5A05 01 01 Trolley 3 25 GB5781 86 He...

Страница 20: ...ydraulic fitting 1 60 TPF4 500 08 Washer 1 61 TPF4 500 09 Nut 2 62 TT9D 600 02 Hydraulic hose 1 L 320 64 TT9D 600 06 Three way connection 1 65 TT9D 500 08 00 Safety thin steel cable 1 subassembly 66 TT9D 600 04 Hydraulic hose 1 L 1580 67 TT9D 600 03 Hydraulic hose 1 L 8520 68 TPF4 500 06 Direct inside and outside fitting 2 69 TT9D 600 05 00 Straight joint 2 subassembly 70 GB819 85 crow recessed co...

Страница 21: ...10X16 89 Expand bolt 10 φ19 90 XG4 5A05 02 02 Bracket B 1 91 GB5781 86 Hexangular bolt 1 M6X35 92 XG4 5A05 09 Cover 2 93 JN T7271 1 94 Ball handle 1 94 TT9D 500 03 Handle 1 95 GB6170 86 Hexangular nut 1 M10 96 GB95 85 Flat washer C 1 D10 97 GB93 87 Spring washer 1 D10 98 TT9D 500 02 00 Sector 1 Weld assembly 99 GB5781 86 Hexangular bolt 1 M6X35 100 GB6170 86 Hexangular nut 1 M6 ...

Страница 22: ... Freight damage is not considered a warranty issue and therefore must be noted for any potential recovery with the shipping company The customer is required to notify Aston of any missing parts within 72 hours Timely notification must be received to be covered under warranty Aston will replace any defective part under warranty at no charge as soon as such parts become available from the manufactur...

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