7
309423
Troubleshooting
LOW OR FLUCTUATING OUTPUT
TYPE OF PROBLEM
WHAT TO CHECK
If check is OK, go to next check
WHAT TO DO
When check is not OK refer to this column
Low Output
1. For worn spray tip.
1. Follow
Pressure Relief Procedure,
then
replace tip. See your separate gun or
tip
manual.
2. Verify pump does not continue to stroke when
gun trigger is released.
2. Service pump, page 19.
3. Filter clogged (If optional filter is installed).
3. Relieve pressure. Check and clean filter.
4. Prime valve leaking.
4. Relieve pressure. Repair prime valve.
5. Suction hose connections.
5. Tighten any loose connections.
6. Electrical supply with volt meter.
Meter must read 85–130 Vac for 100–120 Vac
models. Low voltages reduce sprayer perfor-
mance.
6. Reset building circuit breaker; replace
building fuse. Repair electrical outlet or try
another outlet.
7. Extension cord size and length; must be at least
12 gauge wire and no longer than 300 ft. Longer
cord lengths reduce sprayer performance.
7. Replace with a correct, grounded exten-
sion cord.
8. Leads from motor to pressure control circuit
board (35) for damaged or loose wires or con-
nectors. Inspect wiring insulation and terminals
for signs of overheating.
8. Be sure male terminal blades are centered
and firmly connected to female terminals.
Replace any loose terminal or damaged
wiring. Securely reconnect terminals.
9. For loose motor brush leads and terminals,
page 10.
9. Tighten terminal screws. Replace brushes
if leads are damaged, page 10.
10.For worn motor brushes which must be 1/2 in.
minimum, page 10.
10. Replace brushes, page 10.
11. For broken and misaligned motor brush
springs. Rolled portion of spring must rest
squarely on top of brush.
11. Replace spring if broken. Realign spring
with brush, page 10.
12.Motor brushes for binding in brush holders,
page 10.
12.Clean brush holders, remove carbon dust
with small cleaning brush. Align brush lead
with slot in brush holder to assure free verti-
cal brush movement.
13.Low stall pressure.
13. Do either or both:
a.
Turn pressure control knob fully
clockwise. Make sure pressure
control knob is properly installed
to allow full clockwise position.
b.
Try a new transducer.
14.Motor armature for shorts by using an armature
tester (growler) or perform spin test, page 10.
14.Replace motor, page 18.
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