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Ashland Earthmovers I-180TS2, Инструкция по эксплуатации и запасным частям

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ASHLAND SCRAPERS

1

Serial Number

1

How to Order Parts

2

Parts - Transport Locks (TS) 155-200

3

Instruction:  Operation and Maintenance

4

Safety Guidelines

5

TS Assembly

6

Front Frame Assembly (180)

7

Apron Assembly (180)

8

Bowl & Frame Assembly (180)

9

Bowl & Frame Assembly I-180TS2

11

Assembly - Push Off  (180)

12

Assembly - Wheel Rear  (180)  R.4-13

14

Hitch Assembly - Swivel (#A125224)

15

Apron Cylinder (#A125257) 5" X 13"

17

Lift Cylinder  (#A125044) 5 1/2" X 20"

18

Push Off Cylinder  (#A125178) 4" X 60"

19

Hydraulic Manifold  (#A125174)

21

Hydraulic Valve Ports Assembly

22

Hydraulic Valve Seals

23

Hydraulic Plumbing   (I-180TS2)

24

Parts - Hydraulic Plumbing   (I-180TS2) Illustration

25

Parts - Hydraulic Plumbing   (I-180TS2) Illustration

26

Hydraulic Hoses  (I-180TS2)

27

Parts - Hydraulic Hoses  (I-180TS2) Illustration

28

Illustration:  Hydraulic Schematic: I-180TS2

29

Parts - Nitrogen over Hydraulic Accumulator

30

Decals

31

Decals Illustration (I-180TS2)

32

Grease Locations 180TS2

33

Maintenance Check list

34

Pushing the Earthmover

35

Tire Service

36

Torque Specifications

37

Troubleshooting

38

Warranty Statement

39

Table of Contents

Categorized Listing

Содержание I-180TS2

Страница 1: ...1 1 5R a i l D r i v e P O B o x 7 1 7 A s h l a n d WI U S A T o l l F r e e 8 7 7 6 3 4 4 6 2 2 B u s i n e s s 7 1 5 6 8 2 4 6 2 2 F a x 7 1 5 6 8 2 9 7 1 7 w w w w w a s h l a n d i n d c o m w w...

Страница 2: ...er A125178 4 X 60 19 Hydraulic Manifold A125174 21 Hydraulic Valve Ports Assembly 22 Hydraulic Valve Seals 23 Hydraulic Plumbing I 180TS2 24 Parts Hydraulic Plumbing I 180TS2 Illustration 25 Parts Hyd...

Страница 3: ......

Страница 4: ...e Ports Assembly 22 Hydraulic Valve Seals 23 I Illustration Hydraulic Schematic I 180TS2 29 Instruction Operation and Maintenance 4 L Lift Cylinder A125044 5 1 2 X 20 18 M Maintenance Check list 34 P...

Страница 5: ......

Страница 6: ...out the form on line by going to ashlandind com and click on Register your Machine at the bottom of the page SCRAPER ID NUMBER The serial number plate for the scraper is located on the right rear are...

Страница 7: ...MBER of your machine PART NUMBER DESCRIPTION and QUANTITY needed Unless this is done we cannot provide prompt service or assure shipment of the correct parts Ashland Industries weldable replacement pa...

Страница 8: ...ock 155TS2 200TS4 IMPORTANT Please locate red Transport Links and remove prior to operation Retract Lift Cylinder Circuit Remove Safety Snap Pin Remove link and replace into storage position as shown...

Страница 9: ...lic hoses to the tractor and retract lift cylinders to REMOVE TRANSPORT LOCK PINS Next extend and retract all cylinders several times to force out any air from the hydraulic cylinders and lines Check...

Страница 10: ...the safety instructions in the operator s manual with all users annually This equipment is dangerous to children and persons unfamiliar with its operation Operators should be responsible adults famili...

Страница 11: ...ASHLAND SCRAPERS TS Assembly PHONE 715 682 4622 Fax 715 682 9717 www ashlandind com 6...

Страница 12: ...456 Trunion mount block 4 AFB 00039 Bolt 3 4 NC x 5 1 2 long gr 8 5 AFW 00002 3 4 lock washer 6 A123320 20 Travel Lock 7 A125005 Accumulator 8 A125009 Mounting brackets 9 600119C Hose Holder 22375 XXX...

Страница 13: ...XXXXX 2 A125249 Bushing 2 ID Ball Swivel w Graph Plugs XXXXX 22655 3 A123322 14 Pin 2 x 4 1 4 L for apron cyl rod end 4 A123358 Flanged Bolt Bushing 5 AFB 00079 Bolt 5 8 X 1 1 2 6 A123321 113 Apron Pi...

Страница 14: ...1 L 3 A123369 1L Dirt Shield Left Side 4 A123369 1R Dirt Shield Right Side 5 A125018 Bushing 2 3 8 OD X 2 ID X 1 1 4 L 6 A125103 Left Right Straight Corner Blade 7 A125072 Center Blade 18 Straight Re...

Страница 15: ...17 A123335 Lift Cylinder Pin 18 A23321 09 Main Frame Pin 19 A123358 Flanged Bolt Bushing 20 AFB 00079 Bolt 5 8 X 1 1 2 L 21 A123321 98 Pins 22 A123321 89 Pin Keeper 23 A123369 13 Dirt Shield Flap 24...

Страница 16: ...ASHLAND SCRAPERS Bowl Frame Assembly I 180TS2 PHONE 715 682 4622 Fax 715 682 9717 www ashlandind com 11...

Страница 17: ...4 1 8 long 4 AFP 00001 Cotter Pin 1 4 x 3 5 A10163 Bushing 1 3 4 O D x 1 1 4 I D 6 A10164 Roller 7 AFW 00015 Washer 8 A123323 24 Roller 9 A123323 24B Bushing 2 ID X 2 5 OD 10 A123323 09 Spacer 11 A123...

Страница 18: ...Lock Washer 22 A125022 Grease line v roller 18 23 A123364 08 Plastic slide 24 AFN 00009 1 1 4 NF Locknut 25 6684 5 8 x 2 NC gr 8 Bolts 26 7530 5 8 NC gr 8 Nuts 27 AFN 00023 JamNut 3 4 NF 28 AFN 00001...

Страница 19: ...33 Nut Lock 22609 XXXXX 8 A125234 Washer Lock 22609 XXXXX 9 A125235 Ring Retaining 22609 XXXXX 10 AHS 00148 O Ring 22609 XXXXX 11 A125237 Stud 22609 XXXXX 12 500318 Rim Shell 25 x 25 22609 XXXXX 13 A1...

Страница 20: ...Seal O ring 8 A125224 10 O ring 9 A125224 13 Spacer 6 10 A125224 14 Washer 2 1 2 11 A125224 15 Nut Slotted 2 1 2 NC 12 A125224 16 Sleeve 2 Rubber 13 A125224 17 Cap For Vertical Pin 14 A125224 18 Pin...

Страница 21: ...ASHLAND SCRAPERS Hitch Assembly Swivel A125224 KEY PART DESCRIPTION 22 A123299 08 4 Ear Drawpar Hitch Pin 23 AFN 00014 Slotted castle Nut PHONE 715 682 4622 Fax 715 682 9717 www ashlandind com 16...

Страница 22: ...25257 20 Rod 3 A125257 35 Uniball Bushing 4 A125057 36 Snap Ring 5 A125257 30 Piston 6 A125257 31 Head 7 A125257 32 Spacer 8 A125257 33 1 1 2 Toplock Nut 9 14505 Grease Zerk A125257 40 Seal Kit 10 A12...

Страница 23: ...044 04 Piston 5 1 2 5 A125044 05 Gland 5 1 2 6 600221 Pin for Lift Cyl Rod End 7 AFB 00128 1 2 X 1 Gr 5 Bolt A125044 40 Seal Kit Items a g a A123324 6 Rod Seal b A123324 3 Wear Band ID for Gland c A12...

Страница 24: ...ton 4 A123360 04 Head Gland 5 A123360 05 Lock Nut 6 A123360 07 Spacer Sleeve 7 A123323 38 Rod End Pin 5 1 16 x 1 1 2 8 600157 Barrel End Pin 1 1 2 X 4 1 8 L 9 AFB 00128 1 2 NC X 1 Gr 5 Bolt 10 A125178...

Страница 25: ...ASHLAND SCRAPERS Push Off Cylinder A125178 4 X 60 KEY PART DESCRIPTION g O Ring h Back up Ring PHONE 715 682 4622 Fax 715 682 9717 www ashlandind com 20...

Страница 26: ...sh off is completely extended the operator then reverses the tractors hydraulic remote The counterbalance valve will hold the apron open until the push off is fully retracted The Apron sequence valve...

Страница 27: ...Base End Supply Line C Pushoff Cylinder Base End D Apron Cylinder Right side Rod end E Apron Cylinder Left side Base end F Apron Cylinder Left side Rod end CBGB Counterbalance Valve adjustable SCGA Se...

Страница 28: ...5 AHA 00047 Adapter 90 Deg XL 3 4 MJX 1 1 6 M ORB 6 AHA 00044 Adapter 90 Deg 3 4 MJ X 1 1 6 M ORB 7 A125162 02 Valve Sequence Cartridge for Ver III IV 8 A125174 Valve Manifold Block IV Body 9 A125162...

Страница 29: ...16 A125123 4 Tubing Inner Right Side 17 A125123 5 Tubing Bottom Inner Left Side 18 A125123 6 Tubing Bottom Outer Left Side 19 A123191 Tubing Top Inner Left Side of Bowl 20 A125190 Tubing Wraps around...

Страница 30: ...ASHLAND SCRAPERS Parts Hydraulic Plumbing I 180TS2 Illustration Front PHONE 715 682 4622 Fax 715 682 9717 www ashlandind com 25...

Страница 31: ...ASHLAND SCRAPERS Parts Hydraulic Plumbing I 180TS2 Illustration Rear PHONE 715 682 4622 Fax 715 682 9717 www ashlandind com 26...

Страница 32: ...yld To E Port on Valve 31 10 A125306 A Port on Valve to Front Bottom Inside Tube 66 11 A125307 Barrel End R Pushoff Cyld to Top R Side of T 104 12 A125308 Barrel End L Pushoff Cyld to Center Top T 77...

Страница 33: ...ASHLAND SCRAPERS Parts Hydraulic Hoses I 180TS2 Illustration PHONE 715 682 4622 Fax 715 682 9717 www ashlandind com 28...

Страница 34: ...ASHLAND SCRAPERS Illustration Hydraulic Schematic I 180TS2 PHONE 715 682 4622 Fax 715 682 9717 www ashlandind com 29...

Страница 35: ...Nitrogen over Hydraulic Accumulator KEY PART DESCRIPTION 1 A155H67 Hose 3 4 x 16 MORB with sweep 2 A125009 Bracket Welded with bolts 3 A125005 Accumulator Cylinder PHONE 715 682 4622 Fax 715 682 9717...

Страница 36: ...shland 3 ADS 00012 I 180 4 ADS 00005 TS 5 ADS 00025 2 7 ADS 00003 Black Wedge Gradient 8 ADS STRIPEKIT Black Stripe Kit 9 ADS 00019 Grease 10 750464 High Pressure Fluid Hazard 11 ADS 00011 Pinch Point...

Страница 37: ...ASHLAND SCRAPERS Decals Illustration I 180TS2 PHONE 715 682 4622 Fax 715 682 9717 www ashlandind com 32...

Страница 38: ...ASHLAND SCRAPERS Grease Locations 180TS2 PHONE 715 682 4622 Fax 715 682 9717 www ashlandind com 33...

Страница 39: ...daily for next 2 weeks c Tighten wheel lug nuts in a star pattern d Torque wheel lug nuts to 120 to 130 ft lbs 6 Check and retighten all bolts a After initial 10 hours of use b Again after 50 hours o...

Страница 40: ...Ashland Industries Inc STRONGLY recommends using extreme caution when pushing the earthmover to prevent any unnecessary damage CAUTION The earthmover must be pushed in a straight line with a maximum o...

Страница 41: ...run flat or severely underinflated before reinflating the tire Damage to the rim and tire may have developed NEVER reinflate a tire that has lost air pressure or has been run flat without determining...

Страница 42: ...n Both left right sides 3 Front Arm Pivot Joint Both left right sides 4 Apron Cylinders Rod clevis pin Both left right sides 5 Apron Pivot Pin Both left right sides 6 Hold down Rollers Both left right...

Страница 43: ...ecessary 3 Bushing grease passage is not aligned with grease zerk a Remove clean inspect and realign bushing b Replace bushing if necessary and realign Push off rollers do not roll 1 The rollers need...

Страница 44: ...r obligation under this warranty shall be limited to repairing or replacing free of charge to the original purchaser any art that in our judgment shall show evidence of such defect provided further th...

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