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7

Tip Piece Adjustment

The unique quadrant and slide design of the Ashcroft A4A
adjustable tip piece permits simple and accurate adjustment
of the angular relationship between the connecting link and

sector slide. This adjustment controls linearity; coupled with
the range adjustment it may be used to readily recalibrate
the gauge (see figure 5.2).

Thermal Compensator (optional)

Holds the gauge in calibration to the ±0.1% accuracy rating

through ambient temperature ranges from -25ºF to +125ºF.

2.3.4

DIAL AND POINTER

Concentric Dial Mounting

The dial is supported at the center by a dial pivot which
passes through the solid front gauge case and extends into
an aligning recess in the base casting of the movement.

This provides concentricity of the dial and pointer shaft of
the movement, assuring maximum accuracy.

Dial

Black dial graduations on a white background are clearly
defined and highly legible assuring the resolution necessary
to obtain accurate measurements. All dials are generated

on a state of the art computer based design system. All
Ashcroft gauges include a mirror band which allows for the
elimination of parallax reading errors.

Each gauge carries an individual serial number on the dial
to facilitate identification.

For standard dial graduations see Graduation Tables
(Appendix A).

Pointer

The reading end of the knife-edge pointer provides a plane
which is perpendicular to the mirror band on the dial face
aiding in the elimination of parallax errors.

External Dial Zero Adjustment

A zero adjustment knob on the front of the gauge case
allows for easy zeroing of the gauge. This same adjustment
system allows an operator to set the gauge to display baro-

metric pressure, when setting up an absolute A4A gauge or
to set the dial to some other predetermined pressure pre-
load. One knob rotates the dial, not the pointer, through

approximately 30 degrees of arc; the other knob locks the
bezel. A friction brake, acting on the dial, prevents acciden-
tal rotation.

Where a constant value is to be carried through a series of

readings, such as a tare*, this adjustment eliminates the
need for computing values at each reading.

*A tare value is a pressure pre-load which may not need to
be reflected in the measured value. For example, in weigh-
ing operations the pressure generated by the weighing plat-

form is often tared or zeroed out prior to beginning the mea-
surement process.

2.3.5

OPTIONAL FEATURES

Special Scales

The Ashcroft A4A gauge may be ordered with special

scales to indicate pressure or pressure equivalent units in
any scale desired. Commonly used scales include standard
English (psi, inches of water, etc), metric (kg/cm2, bar, mm

Hg, etc) or SI (Pascal) units, feet of water (fresh-sea), force
on ram, absolute, vacuum, compound (vacuum-pressure) or
dual scale.

Special Ranges

The Ashcroft A4A precision pressure gauge is available in a

wide variety of standard pressure ranges from 15 through
100,000 psi. A list of the standard ranges is provided in
Appendix B. Most any non-standard pressure range

between 15 and 100,000 psi or metric equivalent can be
provided on a custom basis.

Thermal Compensator (Patented)

The thermal compensator is comprised of a bimetallic bar
which forms part of the linkage between the tip of the Bour-

don tube and the gear segment slide of the gauge move-
ment. Deflection of the bimetallic bar, resulting from a
change in ambient temperature, causes the point at which

motion is imparted to the gear segment slide, to move in an
arc. This results in a change in both the angular position
and effective length of the slide. The length of the bimetallic

bar is trimmed specifically to offset the thermal characteris-

tics of the Bourdon tube with which it is used.

Correction for ambient temperature change is completely
automatic and requires no adjustment of the compensator,
pointer or dial for any temperature variation from -25ºF to

+125ºF.

Important Note:

The bimetallic bar is matched to the spe-

cific Bourdon tube for which it has been configured. The
bimetallic link cannot be removed for use in another gauge.

In addition, any damage to a temperature compensated
gauge that results in the need to replace the Bourdon tube
will also necessitate the replacement of the thermal compen-

sation option. This can only be accomplished at the factory.

Slotted Link

The slotted link option is designed to protect gauges from
movement damage which could result in applications that
produce sudden, violent release of system pressure. When

gauges are used for burst or tensile testing, comprehensive
strength testing or similar applications, a sudden release of
pressure is the norm. In these types of applications a slot-

ted link prevents violent flutter of the pointer and possible
damage to the gauge movement.

Peak Load Indicator

It is often necessary to retain the highest or lowest mea-
sured value during a pressure cycle or test. The peak load

indicator is available to simplify the recording of this infor-
mation. The peak load indicator is a red tracking pointer,
often referred to as a lazy hand. Movement of the pointer

actuates the peak load indicator in either a positive or nega-
tive direction. The red pointer will remain at the highest or
lowest measured value during the pressure cycle. An exteri-

or knob permits convenient resetting for subsequent pres-

sure cycles. The peak load indicator has been carefully
engineered so that it will not diminish the ±0.1% accuracy of
the A4A gauge.

Carrying Case

Sturdy, impact resistant, black grain finish carrying cases,
with protective insert, for carrying any size Ashcroft A4A
bottom connected gauge are available.

3.0

INCOMING INSPECTION

3.1

UNPACKING GAUGE

Every Ashcroft A4A gauge is carefully packaged to prevent

shipping damage.

After unpacking, visually inspect the gauge for any damage
that may have occurred during shipment.

I&M002-10126 02-14 Ash A4A Dial Gauge_layout  2/19/14  10:43 AM  Page 7

Содержание a4a

Страница 1: ...1 Ashcroft Model A4A Precision Pressure Gauge Installation and Maintenance Manual I M002 10126 02 14 ...

Страница 2: ...2 ...

Страница 3: ...om mended for gauges to be used in areas that are not temperaturecontrolled 5 Process Pressure boundary materials Bourdon tube and socket must be resistant to the processmedia Failure to assure compatibility between the pres sure media and boundary materials may result in pressure sensing element deterioration or failure Instrumentsused on high pressure gas or in poten tially hazardous service suc...

Страница 4: ...nt using ambient pressure as the reference point All readings taken with a vacuum gauge are negative The largest vacuum level achievable at any given time is the negative equiva lent of the prevailing barometric pressure at the start of the test cycle 2 0 PRODUCT DESCRIPTION THEORY OF OPERATION CONSTRUCTION The Ashcroft A4A is a mechanical pressure gauge This is a device that measures pressure via...

Страница 5: ...e protection is provided by this wall as pressure release will be directed out the back of the gauge away from the operator Blow Out Safety Back A light gauge stainless steel disc covering the entire back of the gauge case is spring loaded against a seal machined in the periphery of the case An abnormal rise of pressure within the gauge case causes this disc to flex out ward releasing the pressure...

Страница 6: ...ovement Connecting Link The Connecting Link transmits motion from the tip piece assembly to the sector slide of the movement 2 3 3 MOVEMENT ASSEMBL Y Integral Movement The solid front case provides a single rigid support for all moving parts of the gauge maintaining critical alignment under all conditions No significant calibration error will occur in the Ashcroft A4A gauge as a result of distorti...

Страница 7: ...recision pressure gauge is available in a wide variety of standard pressure ranges from 15 through 100 000 psi A list of the standard ranges is provided in Appendix B Most any non standard pressure range between 15 and 100 000 psi or metric equivalent can be provided on a custom basis Thermal Compensator Patented The thermal compensator is comprised of a bimetallic bar which forms part of the link...

Страница 8: ...ipped with a bleeder valve flushing connector as an integral part of the Bourdon tube When operating the bleeder valve flushing connector sup port the free end of the Bourdon tube with fingers to prevent disengagement of the gear teeth or possible bending of the link or tip piece To operate the bleeder the valve is opened slightly and pressure applied to the gauge to force fluid through the tube a...

Страница 9: ... the gauge for several minutes and then release the pressure Re zero the gauge if necessary Using an appropriate pressure standard generate pressures and take readings at zero to full scale in 10 increments both upscale and downscale If the error exceeds the amount permissible for the intended service follow the recalibration procedure Section 5 3 5 3 RECALIBRATION PROCEDURE Prior to beginning cal...

Страница 10: ...10 Model A4A Figure 5 1 ...

Страница 11: ...11 Figure 5 2 ...

Страница 12: ...ressure and compare the down scale reading to the upscale reading If the second reading is higher than the first it may be caused by either hysteresis or friction With dead weight still at one half load tap the gauge gently If the pointer returns to substantially the original one half load reading the differ ence in readings was caused by friction If the amount of tap is not excessive it might be ...

Страница 13: ...always require non linear dials 2 Gauges with 6 dials do not have pointers with half moon tails Instead the tail end of the pointer is wider than the indicating end The counterbalance offset is accomplished by trimming the tail end of the pointer until the desired coun terbalance effect is achieved The following general rules can be used to help determine whether a gauge has a linear or non linear...

Страница 14: ... possible damage in shipment If possible using original packaging provided with the A4A from Ashcroft Inc Ship Package To Ashcroft Inc 250 East Main Street Stratford CT 06614 USA Attention Heise Service Center IMPORTANT Obtain written authorization in order to return instruments that have been used with or in contact with corrosive or otherwise hazardous materials such as mercury radioactive solut...

Страница 15: ...ber Value of per Division Numeral Divisions Division Pattern Value 1000 001 1 5 05 800 002 1 5 1 1000 002 1 5 1 1000 0025 1 4 1 600 005 1 2 2 800 005 1 2 2 1000 005 1 2 2 600 01 1 5 2 750 01 1 5 5 1000 01 1 5 5 750 02 1 5 1 800 02 1 5 1 1000 02 1 5 1 1000 025 1 4 1 600 05 1 2 2 800 05 1 2 2 1000 05 1 2 2 600 1 1 5 2 750 1 1 5 5 1000 1 1 5 5 750 2 1 5 10 800 2 1 5 10 1000 2 1 5 10 1000 25 1 4 10 60...

Страница 16: ...CC CM CMM MATERIAL 0 30 0 40 0 50 0 60 0 75 0 100 0 125 0 150 0 200 0 250 0 300 0 400 0 500 0 600 0 750 0 1000 Vacuum BERYLLIUM COPPER J 30 to 0 Compound VAC PRESSURE CC CM CMM 15 Hg 15 Hg 30 Hg 30 Hg AISI 403 30 Hg 60 Hg STAIN STEEL 30 Hg 100 Hg V 30 Hg 150 Hg BERYLLIUM 30 Hg 15 psi COPPER J 30 Hg 30 psi 30 Hg 60 psi AISI 403 30 Hg 100 psi ST STEEL 30 Hg 150 psi V 30 Hg 300 psi Inches Water STAND...

Страница 17: ... 25 0 16 0 1600 0 1 6 0 20 0 2000 0 2 0 25 0 2500 0 2 5 0 30 0 3000 0 3 0 40 0 4000 0 4 0 50 0 5000 0 5 0 60 0 6000 0 6 0 75 0 7500 0 7 5 0 100 0 10 000 0 10 0 125 0 12 5 0 160 0 16 0 200 0 20 0 250 0 25 0 400 0 40 0 500 0 50 0 600 0 60 0 750 0 75 0 1000 0 100 0 1250 0 125 0 1600 0 160 0 2500 0 250 0 4000 0 400 0 6000 0 600 0 7000 0 700 Vacuum BERYLLIUM COPPER J BERYLLIUM COPPER J BERYLLIUM COPPER...

Страница 18: ...5 3 137 3 82 3 34 9 27 98 4 15 9 62 7 in 1723 32 163 4 163 8 91 2 2 17 8 11 4 523 32 513 32 31 4 13 8 11 16 37 8 5 8 215 32 16 mm 450 1 425 5 415 9 241 3 50 8 47 6 31 8 145 3 137 3 82 3 34 9 27 98 4 15 9 62 7 Dim Units Inlet Pressure Connection P Dial Size 6 81 2 12 16 Weight Net Weight 43 4 lbs 61 2 lbs 91 4 lbs 121 4 lbs Shipping Weight 61 4 lbs 81 2 lbs 15 lbs 181 4 lbs Standard Inlet Fittings ...

Страница 19: ...19 ...

Страница 20: ...nc I M002 10126 8 05 Rev 02 14 Visit our web site www heise com Ashcroft Inc Sales and Customer Service Locations World Headquarters U S A Ashcroft Inc 250 East Main Street Stratford CT 06614 5145 U S A Tel 203 378 8281 Fax 203 385 0408 Domestic Fax 203 385 0357 International email heise ashcroft com www ashcroft com ...

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