AsahiAV Type 55 Скачать руководство пользователя страница 24

Installation, Operation and Maintenance Manual 

Butterfly Valve Type 55

Type 55IS Pneumatic Actuated Type TA 

23 

  (17)

 Disassembly and assembly procedure 

 

- Wear protective gloves and safety goggles as fluid remain in the valve even if the pipeline is empty. 

(You may be injured.) 

- When installing a valve, the AV gasket is basically unnecessary.    But using a gasket gives more stable 

sealing ability in case of using a plastic flange, where easy occurrence of dent, mark or distortion can 
be expected. 

- When installing pipes and valves, ensure that they are not subjected to tension, compression, bending, 

impact, or other excessive stress. 

- Do not change or replace valve parts under line pressure. 

 

 

 

  Spanner wrench   

  Allen wrench 

 

  Plastic hammer 

 

  Screwdriver (-)   

  Protective gloves  

  Safety goggles 

 

  Spanner or lever handle for TA type (option) 

 

  AV gasket (If necessary) 

 
Disassembly> 
Procedure 
 

1)

 

Completely discharge fluid from pipes. 

2)

 

Fully close the valve by the motor-driven operation or manual operation. 

3)

 

Shut the main air valve, and open the bypass valve to exhaust the air in 
actuator. 

4)

 

Leave the valve slightly opened with a spanner or a lever handle (option). 

5)

 

Loosen and remove the connection bolt-nut. 

6)

 

Remove the valve from the pipe. 

7)

 

Loosen the screw 

[22b]

8)

 

Loosen the bolt-nut [24] and remove the body [1], the actuator [20], and 
the stand [21]. 

The stand [21] is fixed to the actuator [20]. 

 

 
<Assembly> 
Procedure 
 

1)

 

The  procedure  of  the  assembly  is  the  almost  reverse  of  its 
disassembly. 

2)

 

Check to ensure that travel indicator shows correct position of fully 
open or close. 

3)

 

Fully open or close the valve by air operation. 

            (Refer to page19) 

        ※

In case that the travel indicator shows incorrect position of fully 

open or close, adjust it according to page 23. 

 

Necessary items 

   

Caution 

 

 

 

Warning 

 

 

Содержание Type 55

Страница 1: ...s of pressure reducing valve with filter 9 10 Specifications of speed controller 10 11 Installation procedure 10 12 Support setting procedure 13 13 Air piping procedure 14 14 Connection of limit switc...

Страница 2: ...stemming from any action on your part without our written consent in the form of specifications or other documented approval The related technical documents operation manuals and other documentation p...

Страница 3: ...Do not use AV valves in a place where they may become submerged in water Do not use the valve in conditions where the fluid may have crystallized The valve will not operate properly Keep the valve awa...

Страница 4: ...gboxes Excessively stackedpackages may collapse Avoid contactwithany coaltar creosote insecticides vermicidesorpaint Thesechemicalsmay causedamageto thevalve Whentransporting avalve donotcarry itbythe...

Страница 5: ...Disc 6 Oring A 22a Screw B 3 Seat 7 Bolt A 23 Bolt D 4a Stem A 20 Actuator 24 Bolt nut 4b Stem B 21 Stand 51 Oring B 50 150mm 2 6 Stand 21 isPPG 200 250mm 8 10 stand 21 isSUS304 ButterflyValveType55...

Страница 6: ...Installation Operation and Maintenance Manual Butterfly Valve Type 55 Type 55IS Pneumatic Actuated Type TA 5 5 Maximum working pressure vs temperature...

Страница 7: ...Type 50mm 2 TA2A 050D 5 0 4 4 1 0 9 Rc1 4 65mm 21 2 80mm 3 TA2A 063D 5 0 4 4 1 1 7 Rc1 4 100mm 4 125mm 5 TA2A 080D 5 0 4 4 1 3 2 Rc1 4 150mm 6 TA2A 100D 5 0 4 4 1 6 6 Rc1 4 200mm 8 TA2A 125D 5 0 4 4...

Страница 8: ...0 4 0 7 4 1 7 1 3 2 Rc1 4 125mm 5 150mm 6 TA2A 100D 5 0 4 0 7 4 1 7 1 6 6 Rc1 4 200mm 8 TA2A 125D 5 0 4 0 7 4 1 7 1 13 3 Rc1 4 250mm 10 300mm 12 TA2A 160D 5 0 4 0 7 4 1 7 1 27 1 Rc1 4 350mm 14 400mm 1...

Страница 9: ...10 Type 55 55IS 4N3S102K W G31193 Rc1 4 10mm2 ormore AC 6VA DC 5 5W Silencer with needle valveattached tobeusedasspeedcontroller Bypassvalvebuilt in Double actuation Type Airto open Airto close 300 4...

Страница 10: ...iveload A Inductiveload A AC125 11 7 AC250 11 7 DC115 0 5 0 1 DC250 0 25 0 04 9 Specification of pressure reducing valve with filter option Actuation Nominalsize Typesign Pipebore Elementdegree Offilt...

Страница 11: ...afetygogglesasfluidremaininthevalveevenifthepipelineisempty You may beinjured When installing a valve theAV gasket is basically unnecessary But using a gasket gives more stable sealingabilityincaseofu...

Страница 12: ...ion AVgasket Ifnecessary Procedure 1 Leave the valve slightly opened by spanner wrench or lever handle Option 2 Setthevalvebetweenthecoupledflange 3 Insertwashersand boltsfromthepipeside insertwashers...

Страница 13: ...0 306 266 40 0 408 355 55 0 561 488 Nom Size 50 100mm 2 4 125 150mm 5 6 200 250mm 8 10 300 350mm 12 14 400mm 16 Torquevalue Type55IS 30 0 306 266 40 0 408 355 55 0 561 488 60 0 612 532 80 0 816 710 J...

Страница 14: ...ent Parallelism a b 50 80mm 2 3 1 0mm 0 04 0 8mm 0 03 100 150mm 4 6 1 0mm 0 04 1 0mm 0 04 200 400mm 8 16 1 5mm 0 06 1 0mm 0 04 12 Support Setting Procedure Setvalvesupporton thevalve Spanner wrench U...

Страница 15: ...contained initbecauseofpossibleproblems duetothefreeze Steelpipesmustalwaysbeoftheplated Beforeinstallingan actuatorinpipeline flashtheinsideofpipelinecompletely Donotapplya sealantexcessively lestitf...

Страница 16: ...teelpipesmustalwaysbeoftheplated Beforeinstallingan actuatorinpipeline flashtheinsideofpipelinecompletely Donotapplya sealantexcessively lestitfalloffin thepipelinewhenanactuatorispiped Threadedareaof...

Страница 17: ...sahidealer Besurethattheterminalcover andbody coverareputonduringtheoperation Screwdriver Screwdriver connector G1 2 Wirestripper Procedure 1 Removetheindicator 2 Remove the fixed screws from casing u...

Страница 18: ...t head cap screws and remove thecover Don tlooseO ring Ifnot electricleaksorshocksmay occur 2 Remove the Faston terminal inserted into coil side and the insulating sleeve Insulatingsleeveisn tattached...

Страница 19: ...tuator atmospheric Itallowsto operatingmanually 1 Attachtheleverhandle Option orthespannerwrenchtotheoutput shaftin theupperpartoftheactuator and turnthehandle1 2times betweenfullopenandfullshut Whent...

Страница 20: ...s betweenfullopenandfullclose Rotationaldirectionof roundhandle Airtoopentype Airtoclosetype Clockwise Shut Open C Clockwise Open Shut Manualoperationunit Nominal size 50mm 2 65 80mm 21 2 3 100 125mm...

Страница 21: ...mally TheAVvalves mustbeused withinthe specificationsspecifically applicabletotheproduct Procedure 1 Supplytheairtotheairsupplyopening 2 Check that the valve indicating direction and the operating dir...

Страница 22: ...solenoidvalvefully Avoid excessivetightening Thespeedcontrollercanbedamaged 3 Supply theairtothesolenoid valve 4 Apply regular rated voltage to solenoid valve and turn the opensideadjustmentknobofthes...

Страница 23: ...er holding the right adjustmentknobofthespeedcontrollerwithafinger 2 Turnrighttheadjustmentknobofthesolenoidvalvefully Avoidexcessivetightening Thespeed controllercanbedamaged 3 Supply theairtothesole...

Страница 24: ...fety goggles SpannerorleverhandleforTAtype option AVgasket Ifnecessary Disassembly Procedure 1 Completely dischargefluid frompipes 2 Fullyclosethevalvebythemotor drivenoperationormanualoperation 3 Shu...

Страница 25: ...the hexagon wrench to stopper and loosentherockingnutwiththespannerslowly Don tdamagethesealwasher Otherwise theairmay leak 3 Turn the stopper with the spanner or the hexagon wrench to adjustingdirec...

Страница 26: ...blem Cause Treatment The handle is not can t be turned when the valve is operated manually Thevalvehas already beenopenedfully Turnthehandleinthereversedirection Referto page17 Theairissuppliedtoactua...

Страница 27: ...seatand disc arescratched Replacethevalvewithanewone Referto page22 Foreignmatterisinthevalve Discharge the foreign matter from the valve by opening and closing the valve severaltimes Referto page17 T...

Страница 28: ...l Butterfly Valve Type 55 Type 55IS Pneumatic Actuated Type TA ButterflyValveType 55 Type 55IS PneumaticActuatedTypeTA AutomaticValve Distributor http www asahi yukizai co jp en Informationinthismanua...

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