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Installation, Operation and Maintenance Manual 

Butterfly Valve Type 55

Type 55IS Pneumatic Actuated Type TA 

This user’s guide contains information important to the proper installation, maintenance and safe use 
of an

 

ASAHI

 

AV Product. Please store this manual in an easily accessible location. 

 

<Warning & Caution Signs> 

 

This symbol reminds the user to take caution due to the potential for serious injury or 
death. 

 

This symbol reminds the user to take caution due to the potential for damage to the 
valve if used in such a manner. 

<Prohibited & Mandatory Action Signs> 

 

Prohibited: When operating the valve, this symbol indicates an action that should not 
be taken. 

 

Mandatory action: When operating the valve, this symbol indicates mandatory actions 
that must be adhered to. 

 
 

(1)Be sure to read the following warranty clauses of our product 

 

 

- Always observe the specifications of and the precautions and instructions on using our product. 
-  We  always  strive  to  improve  product  quality  and  reliability,  but  cannot  guarantee  perfection. 

Therefore, should you intend to use this product with any equipment or machinery that may pose 
the risk of serious or even fatal injury, or property damage, ensure an appropriate safety design or 
take other measures with sufficient consideration given to possible problems.    We shall assume 
no responsibility for any inconvenience stemming from any action on your part without our written 
consent in the form of specifications or other documented approval. 

- The related technical documents, operation manuals, and other documentation prescribe precautions 

on selecting, constructing, installing, operating, maintaining, and servicing our products. 
For details, consult with our nearest distributor or agent. 

- Our product warranty extends for one and a half years after the product is shipped from our factory 

or one year after the product is installed, whichever comes first.    Any product abnormality that 
occurs during the warranty period or which is reported to us will be investigated immediately to 
identify its cause.    Should our product be deemed defective, we shall assume the responsibility to 
repair or replace it free of charge. 

- Any repair or replacement needed after the warranty period ends shall be charged to the customer. 
- The warranty does not cover the following cases: 

(1) Using our product under any condition not covered by our defined scope of warranty. 
(2) Failure to observe our defined precautions or instructions regarding the construction, installation, 

handling, maintenance, or servicing of our product. 

(3) Any inconvenience caused by any product other than ours. 
(4) Remodeling or otherwise modifying our product by anyone other than us. 
(5) Using any part of our product for anything other than the intended use of the product. 
(6) Any abnormality that occurs due to a natural disaster, accident, or other incident not stemming 

from something inside our product. 

 

Warning 

 

 

 

Caution 

Содержание Type 55

Страница 1: ...s of pressure reducing valve with filter 9 10 Specifications of speed controller 10 11 Installation procedure 10 12 Support setting procedure 13 13 Air piping procedure 14 14 Connection of limit switc...

Страница 2: ...stemming from any action on your part without our written consent in the form of specifications or other documented approval The related technical documents operation manuals and other documentation p...

Страница 3: ...Do not use AV valves in a place where they may become submerged in water Do not use the valve in conditions where the fluid may have crystallized The valve will not operate properly Keep the valve awa...

Страница 4: ...gboxes Excessively stackedpackages may collapse Avoid contactwithany coaltar creosote insecticides vermicidesorpaint Thesechemicalsmay causedamageto thevalve Whentransporting avalve donotcarry itbythe...

Страница 5: ...Disc 6 Oring A 22a Screw B 3 Seat 7 Bolt A 23 Bolt D 4a Stem A 20 Actuator 24 Bolt nut 4b Stem B 21 Stand 51 Oring B 50 150mm 2 6 Stand 21 isPPG 200 250mm 8 10 stand 21 isSUS304 ButterflyValveType55...

Страница 6: ...Installation Operation and Maintenance Manual Butterfly Valve Type 55 Type 55IS Pneumatic Actuated Type TA 5 5 Maximum working pressure vs temperature...

Страница 7: ...Type 50mm 2 TA2A 050D 5 0 4 4 1 0 9 Rc1 4 65mm 21 2 80mm 3 TA2A 063D 5 0 4 4 1 1 7 Rc1 4 100mm 4 125mm 5 TA2A 080D 5 0 4 4 1 3 2 Rc1 4 150mm 6 TA2A 100D 5 0 4 4 1 6 6 Rc1 4 200mm 8 TA2A 125D 5 0 4 4...

Страница 8: ...0 4 0 7 4 1 7 1 3 2 Rc1 4 125mm 5 150mm 6 TA2A 100D 5 0 4 0 7 4 1 7 1 6 6 Rc1 4 200mm 8 TA2A 125D 5 0 4 0 7 4 1 7 1 13 3 Rc1 4 250mm 10 300mm 12 TA2A 160D 5 0 4 0 7 4 1 7 1 27 1 Rc1 4 350mm 14 400mm 1...

Страница 9: ...10 Type 55 55IS 4N3S102K W G31193 Rc1 4 10mm2 ormore AC 6VA DC 5 5W Silencer with needle valveattached tobeusedasspeedcontroller Bypassvalvebuilt in Double actuation Type Airto open Airto close 300 4...

Страница 10: ...iveload A Inductiveload A AC125 11 7 AC250 11 7 DC115 0 5 0 1 DC250 0 25 0 04 9 Specification of pressure reducing valve with filter option Actuation Nominalsize Typesign Pipebore Elementdegree Offilt...

Страница 11: ...afetygogglesasfluidremaininthevalveevenifthepipelineisempty You may beinjured When installing a valve theAV gasket is basically unnecessary But using a gasket gives more stable sealingabilityincaseofu...

Страница 12: ...ion AVgasket Ifnecessary Procedure 1 Leave the valve slightly opened by spanner wrench or lever handle Option 2 Setthevalvebetweenthecoupledflange 3 Insertwashersand boltsfromthepipeside insertwashers...

Страница 13: ...0 306 266 40 0 408 355 55 0 561 488 Nom Size 50 100mm 2 4 125 150mm 5 6 200 250mm 8 10 300 350mm 12 14 400mm 16 Torquevalue Type55IS 30 0 306 266 40 0 408 355 55 0 561 488 60 0 612 532 80 0 816 710 J...

Страница 14: ...ent Parallelism a b 50 80mm 2 3 1 0mm 0 04 0 8mm 0 03 100 150mm 4 6 1 0mm 0 04 1 0mm 0 04 200 400mm 8 16 1 5mm 0 06 1 0mm 0 04 12 Support Setting Procedure Setvalvesupporton thevalve Spanner wrench U...

Страница 15: ...contained initbecauseofpossibleproblems duetothefreeze Steelpipesmustalwaysbeoftheplated Beforeinstallingan actuatorinpipeline flashtheinsideofpipelinecompletely Donotapplya sealantexcessively lestitf...

Страница 16: ...teelpipesmustalwaysbeoftheplated Beforeinstallingan actuatorinpipeline flashtheinsideofpipelinecompletely Donotapplya sealantexcessively lestitfalloffin thepipelinewhenanactuatorispiped Threadedareaof...

Страница 17: ...sahidealer Besurethattheterminalcover andbody coverareputonduringtheoperation Screwdriver Screwdriver connector G1 2 Wirestripper Procedure 1 Removetheindicator 2 Remove the fixed screws from casing u...

Страница 18: ...t head cap screws and remove thecover Don tlooseO ring Ifnot electricleaksorshocksmay occur 2 Remove the Faston terminal inserted into coil side and the insulating sleeve Insulatingsleeveisn tattached...

Страница 19: ...tuator atmospheric Itallowsto operatingmanually 1 Attachtheleverhandle Option orthespannerwrenchtotheoutput shaftin theupperpartoftheactuator and turnthehandle1 2times betweenfullopenandfullshut Whent...

Страница 20: ...s betweenfullopenandfullclose Rotationaldirectionof roundhandle Airtoopentype Airtoclosetype Clockwise Shut Open C Clockwise Open Shut Manualoperationunit Nominal size 50mm 2 65 80mm 21 2 3 100 125mm...

Страница 21: ...mally TheAVvalves mustbeused withinthe specificationsspecifically applicabletotheproduct Procedure 1 Supplytheairtotheairsupplyopening 2 Check that the valve indicating direction and the operating dir...

Страница 22: ...solenoidvalvefully Avoid excessivetightening Thespeedcontrollercanbedamaged 3 Supply theairtothesolenoid valve 4 Apply regular rated voltage to solenoid valve and turn the opensideadjustmentknobofthes...

Страница 23: ...er holding the right adjustmentknobofthespeedcontrollerwithafinger 2 Turnrighttheadjustmentknobofthesolenoidvalvefully Avoidexcessivetightening Thespeed controllercanbedamaged 3 Supply theairtothesole...

Страница 24: ...fety goggles SpannerorleverhandleforTAtype option AVgasket Ifnecessary Disassembly Procedure 1 Completely dischargefluid frompipes 2 Fullyclosethevalvebythemotor drivenoperationormanualoperation 3 Shu...

Страница 25: ...the hexagon wrench to stopper and loosentherockingnutwiththespannerslowly Don tdamagethesealwasher Otherwise theairmay leak 3 Turn the stopper with the spanner or the hexagon wrench to adjustingdirec...

Страница 26: ...blem Cause Treatment The handle is not can t be turned when the valve is operated manually Thevalvehas already beenopenedfully Turnthehandleinthereversedirection Referto page17 Theairissuppliedtoactua...

Страница 27: ...seatand disc arescratched Replacethevalvewithanewone Referto page22 Foreignmatterisinthevalve Discharge the foreign matter from the valve by opening and closing the valve severaltimes Referto page17 T...

Страница 28: ...l Butterfly Valve Type 55 Type 55IS Pneumatic Actuated Type TA ButterflyValveType 55 Type 55IS PneumaticActuatedTypeTA AutomaticValve Distributor http www asahi yukizai co jp en Informationinthismanua...

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