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User Manual - M0022 

 

 

 

1. DESCRIPTION 

 

M0022 tester is designed to check starter solenoids of 12 and 24 V, both separately and with the 

starter assembly. 

 

The tester allows you to measure the following parameters of the solenoid: 

 

- pull-in current (A) 

 

- hold-in current (A) 

 

- drop on power contacts (mV) 

 

The  testing  algorithm  of  the  solenoid  with  the  help  of  M0022  tester  is  as  follows:  the  tester 

supplies voltage to the solenoid pull in winding and then holding winding measuring their currents 

at  a  specific  (

*  regulated

)  voltage.  Next,  the  voltage  is  applied  to  the  power  contacts  of  the 

solenoid, and after their closure when the current flows, the voltage drop across these contacts is 

measured,  that  makes  possible  to  do  the  state  estimation  of  the  power  contacts  without  the 

solenoid housing disassembling. 

 

Ways of checking of the starter solenoid: 

 

- without unit dismantling from a car; 

 

- with a dismantled starter, when it is connected to the diagnostic bench; 

 

- Separately from the starter. 

 

Working  with  the  tester  is  quite  understandable  and  convenient  thanks  to  the  touch  screen  and 

simple menu. 

 

The  tester  also  has  the  ability  to  update  software  via  USB.  The  current  firmware  version  and 

update program can be downloaded from the manufacturer

’s website. The updating procedure is 

described in the item 5. 

 

 
 
 
 
 
 
 
 
 
 

 

 

* By adjusting the voltage applied to the solenoid windings, you can determine the minimum 

required voltage that is necessary for the solenoid operation. 

Содержание M0022

Страница 1: ...2021 12 27 M0022 MANUAL TESTER FOR DIAGNOSTICS OF STARTER SOLENOIDS QUALITY WARRANTY INNOVATION SERVICE TRAINING UNIQUENESS ...

Страница 2: ......

Страница 3: ... Control elements 3 3 2 Connecting terminals 4 3 3 Device menu 4 3 3 1 Start screen 4 3 3 2 System parameters menu 5 3 3 3 Solenoid parameters menu 7 3 3 4 Test results 8 4 TAKING INTO USE 9 5 M0022 FIRMWARE UPDATE 9 6 OPERATIONAL SEQUENCE 10 7 SAFETY REGULATIONS WHILE WORKING WITH M0022 11 1 ...

Страница 4: ...rrent flows the voltage drop across these contacts is measured that makes possible to do the state estimation of the power contacts without the solenoid housing disassembling Ways of checking of the starter solenoid without unit dismantling from a car with a dismantled starter when it is connected to the diagnostic bench Separately from the starter Working with the tester is quite understandable a...

Страница 5: ...p on power contacts 3 CONTROL DEVICES 1 Touch screen 2 encoder 3 button switch of the tester 4 terminal 30 5 measuring inputs 6 terminal 45 7 terminal 31 8 terminal 50 Pic 1 surface appearance of M0022 3 1 Control elements Touch screen is designed to control the functions of the tester Encoder is designed to set the voltage applied to the solenoid windings during the test navigate through the sett...

Страница 6: ...rminal of the starter its housing Terminal 45 connects to the output terminal of the power contact group of the solenoid to which the power of the starter electric motor is connected The electric motor must be switched off during the test Terminal 30 connects to the power terminal of the solenoid where the power battery is connected in the car Measuring inputs according to the Kelvin method 3 3 De...

Страница 7: ...D holding winding DROPOUT Displays the voltage drop directly on the power contacts of the solenoid SYSTEM SETTINGS Button to enter the system parameters menu SOLENOID PARAMETERS Button to enter the solenoid parameters menu APPLY LAST RESULTS setting the parameters of the tested solenoid as reference to compare them with the results of the subsequent checks 3 3 2 System parameters menu Pic 3 SYSTEM...

Страница 8: ...oment of time the solenoid pull in and holding windings are powered at the same time The value 1 on 0 off MINIMUM TEST VOLTAGE MAXIMUM TEST VOLTAGE Displays the minimum and maximum voltage values that can be set during testing WARNING The PERFORM CALIBRATION menu item is for entering the calibration menu of the power supply unit Each M0022 is calibrated at the factory and recalibration is required...

Страница 9: ...OMINAL PULL CURRENT and NOMINAL HOLD CURRENT to display the result of the test PASSED or FAILED NOMINAL DROPOUT The expected voltage drop on the power contacts of the solenoid DEVIATION DROPOUT the voltage drop deviation on the power contacts of the solenoid from the expected NOMINAL DROPOUT in the direction of large values If the voltage drop on the power contacts of the solenoid is less than the...

Страница 10: ...of the solenoid with the current load LOAD CURRENT PULL CURRENT The value of the current consumed by the solenoid pull in winding A HOLD CURRENT The value of the current consumed by the holding winding of the solenoid A LOAD CURRENT The value of the current passed through the power contacts of the solenoid during the test A Diagram displays the currents consumed by the solenoid pull in and holding...

Страница 11: ...ecting cable with red crocodile clip for terminal 50 connecting manual spare fuse 5x20 5A Check the device If damage is found it is necessary to contact the manufacturer or sales representative before switching it on WARNING If there is visible damage on the device its operation is prohibited 5 M0022 FIRMWARE UPDATE The instruction for updating of the tester program is included in the file Firmwar...

Страница 12: ...eparately from the starter The device is connected to the solenoid according to the marking described in the item 3 2 The test is carried out in the following manner Connect the device to the 220V network Disconnect the power terminal of the starter motor from the output of the solenoid Connect all the necessary terminals of the starter solenoid Turning the encoder set the voltage level required f...

Страница 13: ...ot apply any voltage to the device outputs or between the ground and any of the outputs only the solenoid can be connected to the device When taking measurements try to connect the outputs correctly Do not store or use the device in places with high temperature humidity danger of explosion or fire strong magnetic field As a result of exposure to dampness the performance of the device may take a tu...

Страница 14: ......

Страница 15: ...Produced by for 18 Biolohichna St 61030 Kharkiv Ukraine 38 057 728 0171 Technical Support support servicems eu General Enquiries sales servicems eu Skype MSG Equipment servicems eu ...

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