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Operator's Manual

Ride-on-Allmäher®

AS 800 FreeRider, AS 799 Rider

From serial number:

AS 800 FreeRider: 030117100001, AS 799 Rider: 030017100001

Issued:

12.02.2019, V19.2

en-Translation of the Original Operator's Manual

Содержание AS 800 FreeRider

Страница 1: ...tor s Manual Ride on Allmäher AS 800 FreeRider AS 799 Rider From serial number AS 800 FreeRider 030117100001 AS 799 Rider 030017100001 Issued 12 02 2019 V19 2 en Translation of the Original Operator s Manual ...

Страница 2: ...rdering spare parts provide your dealer with the serial and engine numbers Serial number see manufacturer s certificate or type plate Engine number Date of purchase Address of dealer Intended use The device is intended for cutting and mulching grass or similar vegetation in well maintained areas that must be mowed at least once a year Only use attachments and cutting tools autho rised by AS Motor ...

Страница 3: ...ting 17 Safety switches 17 Starting the engine 17 Engaging the blade 18 Driving 18 Brakes devices without foot brake 18 Brakes devices with foot brake 18 Driving 18 Reversing 19 Differential lock if existing 19 Switching off and parking 19 Transport 19 Transport on pallets 19 Transport of ready to use device 20 Unloading the device 21 Towing 21 Disconnecting the drive 21 Maintenance 22 Maintenance...

Страница 4: ...4 Warranty 32 Troubleshooting 33 Technical data 36 Accessories 38 Declaration of conformity 39 ...

Страница 5: ... Indicates a possible risk of damage of the device and its surroundings Symbols in the instructions In these operating instructions the following symbols are used to denote special dangers Warning These symbols denote special dangers Prohibition sign These symbols denote inad missible procedures Directive sign These symbols denote required protective measures Signs on the device The following sign...

Страница 6: ... lems Use personal ear protec tion to avoid hearing damage Do not clean the device with wa ter spray or high pressure cleaner Type plate The type plate on the device provides you with information on the device type and the technical data 1 Name and address of the manufacturer 2 Device designation 3 Type designation 4 Rated power output in kW engine speed 5 Weight 6 Year of manufacture 7 Serial num...

Страница 7: ... ignition sources and do not smoke during handling Do not inhale fuel vapours they are dangerous to your health Use gloves and avoid skin contact with the fuel Always refuel outdoors when the engine is cold and stopped completely When doing so al ways use a filler spout or a funnel Do not spill any fuel or do not let fuel enter canalisation or drain away When fuel has overflown do not start the de...

Страница 8: ...Maintenance Prior to use check functions and safety func tions of the device see Maintenance to en sure safe operation of the device Danger area Fig 1 Within the danger area of the device there is a risk of injury The rotating knife can cause injuries and ob jects can be thrown out The area in front of and to the right of the device is especially dan gerous On slopes the device can topple over and...

Страница 9: ... before you unblock or unclog the discharge area Risk of injury due to uncontrolled rolling Actuate the parking brake after each stop and before shutting off the engine By doing so you can prevent the device from rolling away in an uncontrolled way Risk of burns Do not touch the muffler the engine and the gearbox These parts become very hot during operation and you can get burned If a jumpy moveme...

Страница 10: ...authorised service centre check the device when the blade has hit an object if the device starts to vibrate unusually severely Mowing surfaces with fire hazard Carry a sufficient amount of suitable extin guishing agent If side inclination is too great fuel may leak from the carburetor or the tank This poses a fire hazard Observe the mowed surface also after mov ing is completed to ensure that no f...

Страница 11: ...extreme caution in case the ground is wet or loose The danger of slipping is very high on cut growth no matter if it is wet or dry If the mower starts to slide you cannot regain control by actuating the brake Uncontrolled sliding can occur because of slope angles that are too steep slippery ground poor tire grip speeding abrupt braking an inappropriate task for the device If the device tilts or sl...

Страница 12: ...instructions If hydraulic fluid has entered your skin con tact a doctor immediately Use caution during maintenance and repair Only carry out work as described in these op erating instructions Have an authorised ser vice centre perform all other work Only use the blades and spare parts author ised by AS Motor Germany Unauthorised blades and spare parts can cause severe injur ies Prior to all mainte...

Страница 13: ...4 5 6 7 8 11 1 2 9 10 1 Protection skirt 2 Fuel valve 3 Type plate 4 Tank cap 5 Fuses circuit protection 6 Ventilation grid 7 Engine oil filler neck 8 Gearbox fan 9 Unlocking drive 10 Ejection rubber 11 Impact protection cover ...

Страница 14: ...se the mower stops abruptly Brakes Release the drive lever and press the right foot pedal 3 AS 800 only down Control lever at seat 2 3 4 5 6 1 Fig 4 Blade clutch lever 1 The blade clutch lever is a guard device When you disengage the blade the blade comes to a stop within 5 seconds Engaging blade Press the lever slowly forward Disengaging blade Turn the accelerator lever to MIN Move the blade clut...

Страница 15: ...Accelerator lever with choke 6 With the accelerator lever you can change the engine speed and thus control the engine output When you start the device when the engine is cold move the accelerator lever to choke position choke is closed MIN Idling speed Press the ac celerator lever all the way for ward MAX Full throttle position Choke Choke closed only for engine start when engine is cold Pull the ...

Страница 16: ...ator lever to full throttle to achieve the best mowing per formance To avoid blockage during the ejection of grass we recommend for flat terrain to proceed ac cording to the mowing patterns Mulch is shredded into much smaller pieces when you mow the terrain once again in the opposite dir ection Prior to starting Checking the oil level Caution Before mowing always check the en gine oil level and th...

Страница 17: ...shut down due to a safety switch turn the ignition key to position Ignition off By this you will avoid discharging the bat tery Starting the engine Start the device only when it is positioned on even and firm terrain 1 Open the fuel valve 2 Sit down on the driver seat 3 Turn off the blade clutch 4 Move the lever for the cutting height adjust ment to transport position 5 Move the drive lever to neu...

Страница 18: ... device and that your path is clear of obstacles Make sure that no persons children or animals ride along Warning Device can move jerkily If you are standing on the device injuries can result Do not stand up while the device is mov ing Do not drive while standing up Warning Mowing on the slope is dangerous There is a tilting and slipping hazard Observe the safety instructions regarding mowing on s...

Страница 19: ... differential lock is actuated is only possible with limitations To avoid excessive wear actuate the differential lock only when the device is stopped if possible always step on the pedal all the way release the differential lock when it is no longer absolutely needed Switching off and parking Warning Risk of injury in case of unauthorised use Always remove the ignition key when you do not use the...

Страница 20: ...evice 200 kg are wider than the device have a slip free surface Notice Risk of damage due to incorrect fastening of straps Fasten the straps only at the points shown in the figure Do not overtighten the straps 1 Put the device in front of the ramps and make sure that the ramps are as wide as the wheel gauge of the device are tightly secured to the platform are not steeper than 15 2 Carefully drive...

Страница 21: ...let the device roll to terrain that is less steep 2 Secure the device against rolling or sliding 3 Secure the device with a cable winch that has got enough load capacity 4 For towing unlock the drive and release the parking brake Disconnecting the drive Notice When the engine is started while the drive is unlocked the hydraulic drive can be des troyed Never start the engine when the drive is unloc...

Страница 22: ...ety instruction re garding the fire risk Warning Danger of poisoning due to poisonous ex haust gases Do not operate the engine in closed or insufficiently ventilated rooms Please observe the safety instruction re garding the poisoning risk Prior to all maintenance and cleaning work when the engine is not running 1 Let the device cool down for at least 20 minutes 2 Close the fuel valve 3 Disconnect...

Страница 23: ...gear or ramps that are suit able for the weight of the device Attach the lifting gear only to the main frame because only the main frame can carry the weight Secure the device always against tilting fall ing down or slipping Do not stay in the tilting area of the device Do not tilt the device more than indicated in the safety instructions regarding driving on the slope Otherwise the device can til...

Страница 24: ...ke Does the blade function safely and does the blade come to a standstill within 5 seconds Drive lever Does the device stop when the lever is in neutral position parking brake Devices with foot brake Does the lever move to neutral po sition when the foot brake is actuated V belt Are the belts tensioned correctly without fissures and in good condition Bowden cables Check for proper function and eas...

Страница 25: ...e clearance Tyres Check tyres and if necessary the tyre pressure Safety switches Check the switches at the driver seat cutting height adjust ment and drive for proper function Ignition lock Check for proper function Hydrostatic trans mission Check oil level Repair leaks Oil change after 50 h and every 200 h thereafter Battery Check the charging conditions Lubrication See chapter grease lubrication...

Страница 26: ...k authorised service centre Check all parts that that contain fluids for leaks and proper condition These can be Fuel tank fuel valve fuel lines carburetor engine gears battery hydraulic system In case of leaks contact an authorised service centre Checking the safety functions Check the safety switches for proper function It must not be possible to start the engine when The driver does not sit on ...

Страница 27: ... must be carried out by an authorised service centre Use solid gloves when you check the blade Work on the blade requires specific expertise because an imbalance inspection is necessary and torques must be observed Blades that are sharpened improperly increase the workload of the device and can result in vi bration cracks or breaks Check the blade and all fastening elements for wear damage and cra...

Страница 28: ...intaining the engine Caution If the speed is set too high objects can be ejected The engine can be damaged and a higher level of noise pollution is produced Do not change the basic setting of the carburetor or the speed control The engine manufacturer has prepared the op erating manual of the engine The manual con tains all maintenance requirements and war ranty conditions for the engine If warran...

Страница 29: ... in structions of the engine Checking and charging the battery Warning Explosion hazard When the battery is charged explosive gases are generated An explosion of the battery can result in injuries and blindness Keep open flames and ignition sources away and do not smoke Charge the battery only in well ventilated rooms Warning Danger of chemical burn Batteries contain acids Contact with battery aci...

Страница 30: ...t the red cable 8 Connect the black cable 9 Remount the tank Hydrostat transmission Warning When oil leaks there is a danger of environ mental pollution Check the hydraulic drive system for leaks before and after mowing Fig 10 In warmed up condition there may be oil in the compensation tank In cold condition the com pensation tank is empty The oil change must be carried out by an au thorised servi...

Страница 31: ...the lever for the cutting height ad justment to the lowest cutting position level 1 4 Insert the screw 5 from below through the cross member 5 Screw down the seat spring 4 onto the screw 5 from the top with the nut 3 6 Fit the cap 2 7 Repeat the steps 4 6 with the second seat spring 8 Connect the seat contact switch by con necting the plugs at the seat and the frame 9 Fold the seat 1 back Mounting...

Страница 32: ...afe operation of the device also depends on the quality of the spare parts used Only use original spare parts and ac cessories that were approved by AS Motor Germany When foreign parts are installed the warranty and guarantee shall be void for the foreign part and for the device and for any resulting damage Inform your authorised service centre about the device type and serial number of your devic...

Страница 33: ...ective Replace the battery authorised service centre Engine does not start Fuel valve is closed Open fuel valve No fuel is in the tank Refill fuel Choke is open Close the choke Device was tilted oil leaked into the air filter Replace air filter unscrew spark plugs and start several times when the fuel valve is closed dry the spark plugs and screw them back in Engine was flooded due to too many sta...

Страница 34: ...brations dur ing operation Unbalance at the blade caused by incorrect sharpening or chips on the blade Have blade resharpened and balanced by an authorised service centre Re place a damaged blade immediately Blade drive shaft is bent due to collisions with foreign objects Authorised service centre Engine fastening is loose Authorised service centre Blade fastening is loose Authorised service centr...

Страница 35: ...lching result with low plant material not satisfactory Plant material is ejected too quickly Increase speed Housing is jammed Mowed grass was too long or too damp Adjust cutting height and mowing speed to the mowing conditions Blade is worn Authorised service centre Engine speed is too low despite full power Authorised service centre The device does not stop when the brake is activated Brake is ad...

Страница 36: ... 8 km h 0 6 km h Hydrostatic transmission 0 8 km h 0 6 km h Maximum area coverage approx 6800 m2 h Turning circle approx 1 2 m Front axle Floating Seat Moveable spring loaded Cutting device type Cutting width Cutting height Drive of cutting tool Clutch of cutting tool Growth height Cutter bar and mulching blade 80 cm 35 85mm in 4 levels V belt Belt tension clutch up to approx 80 cm Cutter bar 80 c...

Страница 37: ...00 0 dB 85 0 dB 98 3 dB 100 0 dB 87 0 dB Vibration emission value according to DIN EN ISO 5395 Hand arm vibrations ah W Measurement uncertainty U Whole body vibration ah W Measurement uncertainty U 1 4 m s2 1 0 m s2 0 27 m s2 0 2 m s2 1 1 m s2 1 0 m s2 0 31 m s2 0 2 m s2 Tyre pressure Front Rear 1 0 bar 1 5 bar Stability in accordance with the stand ard measuring method 18 ...

Страница 38: ...or for snow removal blade G06837017 Snow chains with changeover set set G06837015 Lawn tyres front set G06621001 Lawn tyres rear set G06621002 Spray paint 400 ml colour orange G00011050 Operating hours counter G06927008 Clinometer G06950027 Seat spring assembly G06800103 Flat tyre protection 950 ml G00041068 ...

Страница 39: ...evice is intended for cutting and mulching grass or similar vegetation in well maintained grounds that must be cut at least once a year Applied standards DIN EN ISO 5395 Applies to 2000 14 EC Applied conformity assessment procedure Annex VI Type AS 800 FreeRider AS 799 Rider Measured sound level 99 0 dB 98 3 dB Guaranteed sound power level 100 0 dB 100 0 dB Notified body DPLF 64823 Groß Umstadt EC...

Страница 40: ...h rear or side discharge for every requirement even with all wheel drive brake and reverse gear Brush cutter An agile lawn mower for maintenance of extensive grassed areas The All mäher reliably mows and mulches metre high grass brushes and weeds Flail mower High grass with undergrowth steep slope or extensive areas in unknown ter rain The movably mounted flail blades of the AS Motor flail mower g...

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