Craftsman EZ3 917.270912 Owner'S Manual Download

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Summary of Contents for EZ3 917.270912

Page 1: ...ion Maintenance Repair Parts CAUTION Read and follow all Safety Rules and Instructions before operating this equip ment For answers to your questions about this product Call 1 800 659 5917 Sears Craftsman Help Line 5 am 5 pm Mon Sat Sears Roebuck and Co Hoffman Estates IL 601 79 Visit our Craftsman website www sears com craftsman ...

Page 2: ...nkshaft or over speeding the engine Repairs necessary because of operator negligence including but not limited to electrical and mechanical damage caused by improper storage failure to use the proper grade and amount of engine oil failure to keep the deck clear of flammable debris or the failure to maintain the equipment according to the instructions contained in the owner s manual Engine fuel sys...

Page 3: ...themselves and others from serious injury SLOPE OPERATION Slopes are a major factor related to lose of control and tipover accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO Mow up and down slopes not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Unev...

Page 4: ...d parts when necessary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Be sure the area is clear of other people before mowing Stop machine if anyone enters the area Never c...

Page 5: ...FT LBS TORQUE ONGRATULATIONS on your purchase of a Craftsman Tractor It has been designed engineered and manufactured to give you the best possible dependabili ty and performance 5 Should you experience any problem you cannot easily remedy please contact your nearest Sears Authorized Service Center We have competent well trained technicians and the proper tools to service or repair this tractor Pl...

Page 6: ...4 1 Locknut 5 16 18 _ Steering Wheet L I Adapter O 1 Hex Bolt 3 8 16 x 1 1 Large Flat Washer 1 Lockwasher 3 8 Steering Extension Steedng Shaft Boot l Seat 1 Washer 17 32 x 1 3 16 x 12 Gauge _ 1 Knob Keys 2 Keys Slope Sheet 1 Shoulder Bolt 5 16 18 Video Cassette 6 ...

Page 7: ...CTOR FROM SKID AI rACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT Slide extension shaft onto lower steering shaft Align mounting holes in extension and lower shafts and install 5 16 hex bolt and Iocknut Tighten securely Place tabs of steering boot over tab slots in dash and push down to secure INSTALL STEERING WHEEL Position front wheels of the tractor so they are pointing straight forward R...

Page 8: ...position Roll tractor forward off skid TO DRIVE TRACTOR OFF SKID WARNING Before starting read under stand and follow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects Be sure all the above assembly steps have been completed Check engine oil level and fill fuel tank with gas...

Page 9: ...STEM After you learn how to operate your tractor check to see that the brake is properly adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual I CHECKLIST Before you operate and enjoy your new tractor we wish to assure that you receive the best performance and satisfaction from this quality product Please review the following checklist All assembly instructions have be...

Page 10: ...OFF REVERSE FORWARD FAST SLOW OIL PRESSURE FUEL CHOKE MOWER HEIGHT LIGHTS ON PARKING BRAKE LOCKED OVER TEMP LIGHT UNLOCKED MOWER LIFT R N H L ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED KEEP AREA CLEAR SLOPE HAZARDS ATI ACHMENT IGNITION CLUTCH DISENGAGED DANGER KEEP HANDS AND FEET AWAY SEE SAFETY RULES SECTION FREE WHEEL A_omatic Mode_on_ 10 ...

Page 11: ...T CLUTCH LEVER Used to engage the mower blades or other attachments mounted to your tractor LIGHT SWITCH Turns the headlights on and off THROTTLE CONTROL Used for starting and controlling engine speed CHOKE CONTROL Used when starting a cold engine CLUTCH BRAKE PEDAL Used for declutching and braking the tractor and starting the engine PARKING BRAKE Locks clutch brake pedal into the brake position G...

Page 12: ...ove throttle control to slow position and allowing engine to idle before stopping may cause engine to backfire Turn ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use Never use choke to stop engine IMPORTANT Leaving the ignition switch in any position other than OFF will cause the battery to be discharged dead NOTE Under certain condition...

Page 13: ...f the ground Install gauge wheel in appro priate hole with shoulder bolt 3 8 washer and 3 8 16 Iocknut and tighten securely Repeat for opposite side installing gauge wheel in same adjustment hole Gauge Wheel _ MounUng Bracket TO OPERATE MOWER 3 8 16 Locknut 3 8 Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running an...

Page 14: ...d change oil for easier starting See OIL VISCOSITY CHART in the Mainten ance section of this manual To change engine oil see the Mainten ance section in this manual ADDGASOLINE Fill fuel tank Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in qu...

Page 15: ...he engine begins to run smoothly If the engine starts to run roughly pull the choke control out slightly for a few seconds and then continue to push the control in slowly The attachments and ground drive can now be used If the engine does not accept the load restart the engine and allow it to warm up for one minute using the choke as described above COLD WEATHER STARTING 50 F AND BELOW When engine...

Page 16: ... speed that will suit the terrain and give best performance of the attachment being used f t MULCHING MOWING TIPS IMPORTANT For best performance keep mower housing free of built up grass and trash Clean after each use The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed A...

Page 17: ...actor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor All adjustments in the Service and Adjustments section of this manual should be checked at least once each season Once a year you s...

Page 18: ... mower blades must be kept sharp Replace bent or damaged blades BLADE REMOVAL Raise mower to highest position to allow access to blades Remove hex bolt lock washer and flat washer securing blade Install new or resharpened blade with trailing edge up towards deck as shown IMPORTANT To ensure proper assembly center hole isn blade must align with star on mandrel assembly Reassemble hex bolt lock wash...

Page 19: ...ected operating temperature NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in cold weather these multi viscosity oils will result in increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after every 25 hours of operation or at least once a year if the tractor is not used ...

Page 20: ...y remove cartridge to prevent debris from entering carburetor Clean cartridge by tapping gently on flat surface If very dirty or damaged replace cartridge Reinstall cartridge plate wing nuts precleaner cover and secure with knob s IMPORTANT Petroleum solvents such as kerosene are not to be used to clean the cartridge They may cause deteriora tion of the cartridge Do not oil cartridge Do not use pr...

Page 21: ...tch in DISEN GAGED position Move attachment lift lever forward to lower mower to its lowest position Roll belt off engine pulley Remove small retainer spring and lift clutch spring off pulley bolt Remove large retainer spring slide cellar off and push housing guide out of bracket Disconnect anti swaybar from chassis bracket by removing retainer spring Disconnect suspension arms from rear deck brac...

Page 22: ...ual number of turns When distance D is 1 8 to 1 2 lower at front than rear tighten nuts F against trunnion on both front links To raise front of mower loosen nut F from trunnion on both front links Tighten nut E on both front links an equal number of turns When distance D is 1 8 to 1 2 lower at front than rear tighten nut F against trunnion on both front links Recheck side to side adjustment Mandr...

Page 23: ...A TO REPLACE MOTION DRIVE BELT Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest Remove mower See TO REMOVE MOWER in this section of this manual Remove belt from stationary idler and clutching idler Pull belt slack toward rear of tractor Remove belt upwards from transaxle pulley by deflecting belt keepers ...

Page 24: ...t also prevents tire dry rot and corrosion Washers Retaining Ring I Axle Cover _ Square Key Rear Wheel Only TO START ENGINE WITH A WEAK BATTERY _CAUTION Lead acid batteries generate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY in the MAI...

Page 25: ...ir Parts section TO REPLACE FUSE Replace with 15 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY Raise hood Unsnap headlight wire connector Stand in front of tractor Grasp hood at sides tilt toward engine and lift off of tractor To replace reverse above procedures Headlight Wire Connector ENGINE Maintenance repair or replacement of the ...

Page 26: ...NAL SETTING Start engine and allow to warm for five minutes Make final adjustments with engine running and shift motion control lever in neutral N position With throttle control lever in slow position hold throttle lever against idle speed screw and adjust idle speed screw to obtain 1200 to 1400 RPM While still holding throttle lever against idle speed screw turn idle mixture screw In clockwise un...

Page 27: ...l system parts such as carburetor fuel filter fuel hose or tank during storage Also experience indicates that alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage Drain the fuel tank Start the engine and let it run until the fuel line...

Page 28: ...dead battery Corroded battery termi nals Fill fuel tank See TO START ENGINE in Operation section Wait several minutes before attempting to start Replace spark plug Clean replace air filter Replace fuel filter Drain fuel tank and carbure tor refill tank with fresh gasoline and replace fuel fil ter Check all wiring See To Adjust Carburetor in Service and Adjustments section Contact an authorized ser...

Page 29: ...ety presence control system Worn bent or loose blade Mower deck not level Buildup of grass leaves and trash under mower Bent blade mandrel Set in Higher Cut position reduce speed Adjust throttle control Clean underside of mower housing Clean replace air filter Check oil level change oil Clean and regap or change spark plug Replace fuel filter Drain fuel tank and refill with fresh gasoline Drain fu...

Page 30: ...se or damaged wiring Blown fuse Bad battery cell s Poor cable connections Faulty regulator if so equipped Faulty alternator Engine throttle control not set at SLOW position for 30 seconds before stopping engine CORRECTION Clean around mandrels to open vent holes Remove obstruction Replace mower drive belt Replace idler pulley Replace blade mandrel Place throttle control in FAST position Shift to s...

Page 31: ... NONE START B S A1 NONE RUN LIGHT B A1 A2 L RUN B A1 NONE NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE BATTERY BUT HAVE THEIR OWN ELECTRICAL SOURCE BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS WiLL CHANGE WITH ENGINE SPEED AT IDLE THE LIGHTS WILL DIM AS THE ENGINE IS SPEEDED UP THE LIGHTS WILL BECOME THEIR BRIGHTEST HEADLIGHTS NON REMOVABLE CON...

Page 32: ...TRACTOR MODEL NUMBER 917 270912 ELECTRICAL 21 25 26 32 ...

Page 33: ...k 1 4 21 166182 Hamess Light Socket W 4152j 22 4152J Bulb Light 1156 24 4799J Cable Battery 25 146148 Cable Battery 26 166180 Fuse 27 73510400 Nut Keps Hex 1 4 20 Unc 28 145491 CabteGround 29 121305X Switch Seat 30 163968 Switch gn 33 140403 Key Molded Craftsman 40 170217 Harness Ign 41 71110408 Bolt BIk Fin Hex 1 4 20 Unc x 1 2 42 131563 CoverTarminal 43 145673 Solenoid 45 121433X Ammeter Rectang...

Page 34: ...TRACTOR MODEL NUMBER 917 270912 CHASSIS AND ENCLOSURES 28 12 53 54 S5 206 60 74 3 3 208 34 ...

Page 35: ...H ClipTinnerman Gdlle PiL Panel Dash R H Hood Assembly BumperHood Plate Mtg Battery Fuel Tank Bushing Snap Nylon Fuel Line Washer 13 32 x 13 16 x 12 Gauge Locknut Hex with Insed 3 8 16 Unc Gdllew ClipsMS 558 Lens Gdlle FendiFtrest Bracket Fender Support ScrewThdrot 5 16 18 x 1 2 Pivot Bracket Assembly L H Nut Lock w tnsert 114 20UNC Washer 9 32 x 7 8 x 16 Ga Bracket Gdlle Pickoff LH Screw Hex Wshd...

Page 36: ...TRACTOR MODEL NUMBER 917 270912 GROUND DRIVE 116 36 ...

Page 37: ...416 47 127783 Pulley Idler V Groove Plastic 164 19091010 48 154407 BellcrankClutch Grad Dr Stl 165 165623 49 123205X Retainer Belt 166 166880 50 STD523715 Bolt 168 165492 51 STD541437 NutCrownLock3 8 16UNC 169 165580 52 STD541431 NutCrownLock5 16 16UNC 170 165849 53 105710X Link Clutch 197 169613 55 105709X Spdng ClutchRetum 198 169593 56 STD523712 BoltFinHsx 3 8 16x1 1 4 20272110612 57 130801 V B...

Page 38: ...STEERING TRACTOR MODEL NUMBER 917 270912 f f _l _41 I 62 44 4O 29 2S 40 67 47 43 38 ...

Page 39: ...x 1 1 4 x 16 Gauge Ring Klip Beadng Steering Column Braglk k Washer Lock Spacer Bearing Axle Nut Hexflange Lock Shaft Assembly Steering Washer Thrust 515 x 750 x 033 Support Shaft Screw Hex Wshhd Torx PitT man Shaft Assembly Bracket Steering Bushing Link Drag Gear Sector Washer 13 32 x 7 8 x 16 Gauge Screw 3 8 16 x 3 4 Pin Rod Tie Bushing Steering Screw Insert Steering Wheel Washer 13 32 x 2 3 8 x...

Page 40: ...ENGINE TRACTOR MODEL NUMBER 917 270912 31 39 2_ 27 7 3 _25 1_ 13 i 29 33 OPTIONAL EQUIPMENT I Spark Arrester 40 ...

Page 41: ...n No 461707 0145 E3 Muffler Exhaust Exhaust Asm Left Exhaust Asm Right Clamp Tube Double Engine Bolt 5 16ol 8unc x 3 4 W Sems Heat Shield Lt Washer Lock HW Helical 1 4 Bolt Fin Hex 1 4 20Unc x 75 Gasket Muffler Nippte Pipe 4 1 2 Elbow Standard 90 3 8 18 NPT Washer Lock Ext Tooth 3 8 Screw l hdrol 3 8 16xl 1 2 Tytt Shield Brn Dbr Guard ControlChoke Nut Keps 3 8 24 Unf Screw TT 10 32 x 5 x 3 8 Flang...

Page 42: ...nc Spring Seat Cprsn 2 250 BIk Zi Screw 3 8 16 x 1 5 SMGML Washer 13132X 1 X 14 Ga Pan Pnt Seal btk Knob Seat Bracket Pnt Mounting Switch KL YPART NO NO DESCRIPTION 13 121248X 14 72050412 15 134300 16 121250X 17 123976X 21 171852 22 STD541431 24 19171912 25 127018X Bushing Snap BIk Nyt50 d BoltRdhd Sht Nk 1 4 20x1 1 2 Spacer Split 28 X 96 Zinc Spring Cprsn I 27 BIk Pnt Nut Lock 1 4 Lge Fig Gr 5 Zi...

Page 43: ... Sch Tractor Decal Mower Drive Schematic Decal Battery Diehard Sears Decal Deck Mower EZ3 Decal Battery Decal LiftHaP die Pad Footrest LH STLT Pad Footrest RH STLT Owner s Manual English Owner s Manual Spanish WHEELS AND TIRES 2_ 5 11 7 4 10 3 9 43 KEY PAR_ NO NO 1 59192 2 65139 3 106222 4 599O4 5 106732X427 6 278H 7 9040H 8 106108X427 9 122082X 10 71523 DESCRIPTION Valve Cap Tire Stem Valve Tire ...

Page 44: ...TRACTOR MODEL NUMBER 917 270912 LIFT ASSEMBLY 7 5 13 13 19 I 13 19 13 _ _ 31 32 2 20 15 6 8 44 ...

Page 45: ... Nylon 7 125631X Grip Handle Fluted 8 122365X Button Plunger Red 11 139865 Link Lift L H 12 139866 Link Uft R H 13 STD624008 RetainerSpr_n 9 15 167253 Link Front 16 73350800 Nut Hex Jam 1 2 13 UNC 17 130171 Tmnd_on 18 73800800 NutLnck w Wsh1 2 13UNC 19 139868 Arm Suspension Rear 20 163552 Retainer Spdng 31 140302 Bearing Pvt Lift Special 32 73540600 Nut Crownlock 3 8 24 NOTE All component dimensio...

Page 46: ...TRACTOR MODEL NUMBER 917 270912 MOWER DECK 68 21 2 16 1 21 28 29 23 24 26 27 46 ...

Page 47: ...35 133835 Fastner ChristmasTree 151 169670 36 131494 Pulley Idler Flat 152 169676 37 STD551037 Washer 13 32 x13 16 x16 153169674 Gauge 154 169675 40 STD541437 NutCrownlock3 8 16UNC 155 169671 44 140088 Guard MandreI L H 156 169672 45 S rD624003 Retainer 157 168669 46 137729 Screw Thd Roll 1 4 20 x 5 8 158 17720410 48 133944 Washer Hardened 159 STD533717 49 155066 RollerAssembly Cam Follower 130794...

Page 48: ...TRACTOR MODEL NU M BER 917 270912 PEERLESS TRANSAXLE MODEL NUMBER 206 545C I I 0 _ 71B 29 157 I MODELandSERIAL N_RS H 7g 34 48 ...

Page 49: ...8069 29A 780160 Thrust Washer 718 788092 762 ID x 031W 76 780090 29B 780051 Thrust Washer 762 ID x 031W 77 788078A 29C 780199 Anti Rotation Washer 632 79 792144 30 780108 Cup Washer 82 778333 1 127 ID x 032W 31 780001 Flat Washer 83 778335 750 ID x 056W 85 792154 Use As Needed 87 768069A 31A 780195 Flat Washer 150 788093A 750 ID x 062W 157 788088A 32 788083 Oil Seal 5 8 180 730229A 34 780194 Bushi...

Page 50: ...CTOR MODEL NUMBER 917 270912 BRIGGS STRATTON ENGINE MODEL NUMBER 461707 TYPE NUMBER 0145 E3 t3_ _ 634 552A 552 404 o 45 1132 11019 LABEL KIT I 11050 OWNER S MANUAL I _oumsS_C _L_OO S INSTRUCTION MANUAL 5O ...

Page 51: ...L NUMBER 461707 TYPE NUMBER 0145 E3 861 PUMP REPAIR KIT 3_2 _ 432_ 306_ 859_ 433_ _ 121 CARBURETOR KIT 432_ 392_ 104_ 102 258 Y 689 k REQUIRES SPECIALTOOLS TO INSTALL SEE REPAIR INbT RUC RONMANUAL 435 _ 11036 LABEL KIT EMISSION I 267 _ 307 332 934 _ 75 1006 51 ...

Page 52: ...TRACTOR MODEL NUMBER 917 270912 BRIGGS STRATI ON ENGINE MODEL NUMBER 461707 TYPE NUMBER 0145 E3 783 y 803 544 513 801 8O2 797 358 GASKET SET 177 163 51A_ 634 _ 7 9 O 7A 30 oG 52 ...

Page 53: ...Screw Altemator 955 693513 Plug Carburetor 510 497606 Drive Starter 968 691207 Cover Air Cleaner 513 398003 Clutch Drive 971 690720 Screw Upper Body TO Lower Body 523 691385 Dipstick 525 690823 Tube Oil Fill 1005 498157 Fan Flywheel 1006 691247 Retainer Fan 527 690423 Clamp Tube 535 272490 Filter Air 1019 496726 Label Kit 544 497603 Armature Starter 1036 694979 Label Kit Emission 552 690553 Bushin...

Page 54: ... Alternator 955 693513 Plug Carburetor 510 497606 Drive Starter 966 691207 Cover Air Cleaner 513 398003 Clutch Drive 971 690720 Screw Upper Body 523 691385 Dipstick To Lower Body 525 690823 Tube Oil Fill 1005 498157 Fan Flywheel 527 690423 Clamp Tube 1006 691247 Retainer Fan 535 272490 Filter Air 1019 496726 Label Kit 544 497603 Armature Starter 1035 694979 Label Kit Emission 552 590553 Bushing Go...

Page 55: ...GUIDE TFI_ s ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL I Operate your Tractor up and down the face of slopes not greater than 15 never across the face Make turns gradu I ally to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes ...

Page 56: ...ed to do it youmoelf call Sears ParteDIrect_ 1 800 366 PART 6_n_ llp m car _ 1 800 366 7278 7daysa week www sears comIpartscllrect purchase inquire a Agreement To or about Sears Servk e i_ 1 800 827 6655 7 a m 5 p m CST Mon Sat i i Para pedirsavicioderepaacina d_nidlio AuCanada pourservicean franais _S_ y para ordenar pBzasoonenlrega adornicilio 1 877 LE FOYER i _i 1 888 SU HOGAR I 877 533 6937 i ...

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