ARO PP30A Series Скачать руководство пользователя страница 4

Page 4 of 12 

PP30A-XXX-XXX (en)

excess material before the pump shuts down. Restart can 

compress some powders to a solid that may cause the pump 

to fail. The pump should cycle until most of the powder has 

been purged before it is shut down.

Calibration procedure on initial start-up:

NOTE: 

Once these parameters are established for your spe-

cific application, they should not need to be changed.

1.  Turn the flow and pressure on the (248) filter / regulator 

all the way up.

2.  Slowly decrease pressure and flow until pump begins to 

labor (work harder).

3.  Increase pressure and flow back to a point where the 

pump begins to run smoothly. This will optimize the air-

to-powder mix and will help to establish the most effi-

cient working parameters.

If the pump should begin to cycle slowly (bog down), the 

powder can be purged by depressing restart button. This will 

stop the pump and restart the aeration cycle and allow time 

to increase air flow to the aeration ports for proper material 

movement.

IMPORTANT

SHUT DOWN PROCEDURE - TO HELP PREVENT PACK-OUT

It is good operating practice to dry cycle the pump 5 - 10 

seconds at the end of each dispense cycle. This can be ac-

complished by closing off the powder source at the suction 

of the pump or pull wand from material. This will help clear 

the pump chambers of any residual powder.

CAUTION

 Failure to insure proper fluidization can 

result in internal parts breakage and pump failure.

MAINTENANCE

Refer to the part views and descriptions as provided on page 

6 through 11 for parts identification and Service Kit informa-

tion.

 

y

Keep good records of service activity and include pump 

in preventive maintenance program.

 

y

Certain ARO “Smart Parts” are indicated which should be 

available for fast repair and reduction of down time.

 

y

Service kits are divided to service two separate dia-

phragm pump functions: 1. AIR SECTION, 2. FLUID SEC-

TION. The FLUID SECTION is divided further to match 

typical part MATERIAL OPTIONS.

 

y

Provide a clean work surface to protect sensitive internal 

moving parts from contamination from dirt and foreign 

matter during service disassembly and reassembly.

 

y

Before disassembling, empty captured material in the 

outlet manifold by turning the pump upside down to 

drain material from the pump.

SCHEMATIC CIRCUIT

Figure 2

A212PD

12

14

4 2

Left

2

95077

Air / Nitrogen

Right 4

4

1

2

Exh 24130

1

2

H254PS

94977

3

CP10-B

CP10-B

119309-103

TROUBLESHOOTING

Product discharged from exhaust outlet.

 

y

Check for diaphragm rupture.

 

y

Check tightness of (14) diaphragm screw.

Motor blows air or stalls.

 

y

Check (176) check valve for damage or wear.

 

y

Check for restrictions in valve / exhaust.

Low output volume, erratic flow, or no flow.

 

y

Check air supply.

 

y

Check for plugged outlet hose.

 

y

Check for kinked (restrictive) outlet material hose.

 

y

Check for kinked (restrictive) or collapsed inlet material 

hose.

 

y

Suction hose must be a non-collapsing type, conductive 

and capable of pulling a high vacuum (up to 30” mer-

cury).

 

y

Check all joints on the inlet manifolds and suction con-

nections. Connection must be air tight.

 

y

Inspect the pump for solid objects lodged in the dia-

phragm chamber or the seat area.

y

 Loctite® and 242® are registered trademarks of Henkel Loctite Corporation 

y

 ARO® is a registered trademark of Ingersoll-Rand Company 

y

y

 Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. 

y

 271™ is a trademark of Henkel Loctite Corporation 

y

y

 Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers Refining Company) 

y

Содержание PP30A Series

Страница 1: ... 137 5 lbs 62 4 kgs PP30A XSX AAA 236 8 lbs 107 4 kgs Maximum Air Inlet Pressure 50 psig 3 4 bar Maximum Fluidizing Pressure 100 psig 6 9 bar Maximum Particle Size 3 8 dia 9 5 mm MaximumTemperature Limits diaphragm ball seat materials Nitrile 10 to 180 F 12 to 82 C Santoprene 40 to 225 F 40 to 107 C PTFE 40 to 225 F 4 to 107 C Dimensional Data see page 12 Mounting Dimension 10 5 32 x 12 1 16 258 0...

Страница 2: ...safety code requirements OPERATING AND SAFETY PRECAUTIONS READ UNDERSTAND AND FOLLOWTHIS INFORMATIONTO AVOID INJURY AND PROPERTY DAMAGE y y Obtain Material Safety Data Sheets on all materials from the supplier for proper handling instructions WARNING EXPLOSION HAZARD Models containing aluminum parts cannot be used with 1 1 1 trichlo roethane methylene chloride or other halogenated hydrocarbon solv...

Страница 3: ...hart ARO pumps feature stall resistant design modular air motor fluid sections Air operated double diaphragm pumps utilize a pressure dif ferential in the air chambers to alternately create suction and positive fluid pressure in the fluid chambers valve checks insure a positive flow of fluid This diaphragm pump was developed to address the unique problems associated with pumping dry powders which ...

Страница 4: ...Smart Parts are indicated which should be available for fast repair and reduction of down time y y Service kits are divided to service two separate dia phragm pump functions 1 AIR SECTION 2 FLUID SEC TION The FLUID SECTION is divided further to match typical part MATERIAL OPTIONS y y Provide a clean work surface to protect sensitive internal moving parts from contamination from dirt and foreign ma...

Страница 5: ...PP30A XXX XXX en Page 5 of 12 TYPICAL CROSS SECTION Figure 3 ...

Страница 6: ...CONNECTION FLUID CAP MATERIAL OPTIONS PP30A XXX XXX Aluminum Stainless Steel N P T BSP N P T BSP PP30A AAX XXX PP30A BAX XXX PP30A ASX XXX PP30A BSX XXX Item Description size Qty Part No Mtl Part No Mtl Part No Mtl Part No Mtl 6 DiaphragmWasher 2 94802 A 94802 A 94803 SS 94803 SS 15 Fluid Cap 2 94768 A 94768 A 94815 SS 94815 SS 60 Inlet Manifold 1 94913 A 94913 2 A 94212 1 SS 94212 2 SS 61 Outlet ...

Страница 7: ...rease to all O rings U cups mating parts Apply Loctite 242 to threads at assembly Apply PTFE tape to threads Apply anti seize compound to threads and bolt and nut flange headswhich contact pump TORQUE REQUIREMENTS NOTE DO NOT OVERTIGHTEN FASTENERS ALL FASTENERS ARE METRIC 14 diaphragm screws apply loctite 271 to threads 60 70 ft lbd 81 3 94 9 Nm 26 and 27 Fluid cap manifold screw 60 70 ft lbs 81 3...

Страница 8: ...h 105 screws 4 Install 140 valve insert 141 valve plate 199 gasket and 231 243 and 244 O rings into 135 valve hous ing NOTE Assemble 140 valve insert with dished side toward 141 valve plate Assemble 141 valve plate with part number identification toward 140 valve insert 5 Assemble 200 and 241 gaskets and 233 adapter plate to 135 valve housing securing with 240 screws NOTE Tighten screws to 40 50 i...

Страница 9: ...Carbon Steel Ck Ceramic D Acetal SP Santoprene SS Stainless Steel U Polyurethane 201 255 231 241 200 141 255 231 243 Torque 105 screw to 40 50 in lbs 4 5 5 6 Nm Torque 134 screw to 40 50 in lbs 4 5 5 6 Nm Torque 240 screw to 40 50 in lbs 4 5 5 6 Nm Apply Lubriplate FML 2 grease to O rings U cups mating parts Apply Loctite 271 to threads at assembly 637374 7 for models PP30A XXX XXX 105 4 111 128 2...

Страница 10: ...pter 1 8 27 PTF 1 94812 258 Button BleedValve 1 8 27 NPTF 1 24130 259 Elbow 5 32 OD tube x 1 8 27 NPT 4 59756 4 260 CheckValve 2 CP10 B 261 Bracket 1 95174 262 Pipe Plug 1 4 18 NPT x 7 16 2 Y17 51 N 263 ControlValve 1 H254PS 264 Pipe Plug with 0 078 orifice 1 2 14 NPT 1 94977 265 Nipple 1 2 14 N P T F 1 x 1 1 8 1 Y27 4 C 266 ReducingBushing 3 4 14NPTx1 2 14NPT 1 Y45 9 C 267 Tube 1 4 OD x 27 1 5967...

Страница 11: ... 11 of 12 PARTS LIST PP30A XXX XXX AIR CONTROL SECTION 77 76 78 17 long 259 269 9 long 275 278 276 277 256 260 256 268 2 long 261 257 258 265 266 259 7 5 long 270 17 long 78 256 264 263 76 27 long 267 See view A A Figure 7 ...

Страница 12: ...num Stainless Steel A 24 5 32 613 4 mm 23 29 32 607 0 mm B 29 15 16 760 5 mm 30 761 7 mm C 12 1 16 306 4 mm 12 1 32 305 3 mm D 2 3 8 60 3 mm 2 3 4 69 9 mm E 17 19 32 446 6 mm 17 19 32 446 6 mm F 15 381 0 mm 15 381 0 mm G 32 3 32 815 0 mm 32 812 5 mm H 10 5 32 258 0 mm 10 5 32 258 0 mm J 11 279 4 mm 11 21 32 296 1 mm K 9 16 14 3 mm 9 16 14 3 mm L 2 3 4 69 9 mm 2 3 4 69 9 mm M 17 3 16 436 5 mm 17 21...

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