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INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET - BRYAN, OHIO 43506

 (800) 495-0276 

 FAX (800) 892-6276 

© 2018 

CCN 15235534

arozone.com

OPERATOR’S MANUAL 

PP30A-XXX-XXX

INCLUDING: OPERATION, INSTALLATION AND MAINTENANCE

RELEASED: 10-17-05

REVISED: 12-21-18

(REV: G)

3" DRY POWDER DIAPHRAGM PUMP

1:1 RATIO (METALLIC)

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS

Refer to Model Description Chart to match the pump mate-

rial options.

7102

 Valve Kit for repair of H254PS control valve.

104255

 for repair of P39124-100 Filter / Regulator.

118597-2

 Spool Kit for repair of A212PD 4-way alpha valve.

637303-XX

 for Fluid Section repair (see page 6). 

NOTE:

 This 

kit also contains several air motor seals which will need to be 

replaced.

637421

 for Air Section repair (see page 8).

637374-7

 Major Air Valve assembly (see page 9).

PUMP DATA

Models

  . . . . . . . . . . . . .   see Model Description Chart for “-XXX”

Pump Type

  . . . . . . . . .   Metallic, Dry Powder, Diaphragm Pump

Material

  . . . . . . . . . . . .   see Model Description Chart

Specific Application

   for pumping powders up to 50 lb. / ft

3

Weight

  . . . PP30A-XAX-AAA . . . . . . . . . .  137.5 lbs (62.4 kgs)

                     PP30A-XSX-AAA . . . . . . . . . .  236.8 lbs (107.4 kgs)

Maximum Air Inlet Pressure

  . . . . . . . .  50 psig (3.4 bar)

Maximum Fluidizing Pressure

  . . . . . .  100 psig (6.9 bar)

Maximum Particle Size

  . . . . . . . . . . . . .  3/8” dia. (9.5 mm)

Maximum Temperature Limits (diaphragm / ball / seat 

materials)

Nitrile  . . . . . . . . . . . . . . . . . . . .  10° to 180° F (-12° to 82° C)

Santoprene® . . . . . . . . . . . . . .  -40° to 225° F (-40° to 107° C)

PTFE. . . . . . . . . . . . . . . . . . . . . .  40° to 225° F (4° to 107° C)

Dimensional Data

  . . . . . . . . . . . . . . . . . . .  see page 12

Mounting Dimension

 .   10-5/32” x 12-1/16” 

                                                (258.0 mm x 306.4 mm)

Noise Level

 @ 70 psig, 50 cpm

  . . . . . .  83.0 dB(A)

 Tested with 94085 muffler assembly installed.

 The pump sound pressure levels published here have been updated to 

an Equivalent Continuous Sound Level (LA

eq

) to meet the intent of ANSI 

S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.

NOTICE: All possible options are shown in the chart, however, certain 

combinations may not be recommended. Consult a representative or 

the factory if you have questions concerning availability.

Figure 1

MODEL DESCRIPTION CHART

PP30A - X  X  X - X  X  X

Fluid Connection

A - 3 - 8 NPTF- 1

B  - 3 - 11 BSP

Ball Material

A - Santoprene

Fluid Section Service Kit Selection

EXAMPLE: Model #PP30A-AAS-AAA

Fluid Section Service Kit # 637303-AA

PP30A - XXX - A A A

 Ball 

Diaphragm

637303 - X X

Fluid Cap and Manifold Material

A - Aluminum

S  - Stainless Steel

Diaphragm Material

A - Santoprene

Seat Material

A - Santoprene

Hardware Material

P  - Carbon Steel

S  - Stainless Steel

PP30A-XXX-XXX Powder Pump

PP30A-XAX-AAA

PP30A-XSX-AAA

Содержание PP30A Series

Страница 1: ... 137 5 lbs 62 4 kgs PP30A XSX AAA 236 8 lbs 107 4 kgs Maximum Air Inlet Pressure 50 psig 3 4 bar Maximum Fluidizing Pressure 100 psig 6 9 bar Maximum Particle Size 3 8 dia 9 5 mm MaximumTemperature Limits diaphragm ball seat materials Nitrile 10 to 180 F 12 to 82 C Santoprene 40 to 225 F 40 to 107 C PTFE 40 to 225 F 4 to 107 C Dimensional Data see page 12 Mounting Dimension 10 5 32 x 12 1 16 258 0...

Страница 2: ...safety code requirements OPERATING AND SAFETY PRECAUTIONS READ UNDERSTAND AND FOLLOWTHIS INFORMATIONTO AVOID INJURY AND PROPERTY DAMAGE y y Obtain Material Safety Data Sheets on all materials from the supplier for proper handling instructions WARNING EXPLOSION HAZARD Models containing aluminum parts cannot be used with 1 1 1 trichlo roethane methylene chloride or other halogenated hydrocarbon solv...

Страница 3: ...hart ARO pumps feature stall resistant design modular air motor fluid sections Air operated double diaphragm pumps utilize a pressure dif ferential in the air chambers to alternately create suction and positive fluid pressure in the fluid chambers valve checks insure a positive flow of fluid This diaphragm pump was developed to address the unique problems associated with pumping dry powders which ...

Страница 4: ...Smart Parts are indicated which should be available for fast repair and reduction of down time y y Service kits are divided to service two separate dia phragm pump functions 1 AIR SECTION 2 FLUID SEC TION The FLUID SECTION is divided further to match typical part MATERIAL OPTIONS y y Provide a clean work surface to protect sensitive internal moving parts from contamination from dirt and foreign ma...

Страница 5: ...PP30A XXX XXX en Page 5 of 12 TYPICAL CROSS SECTION Figure 3 ...

Страница 6: ...CONNECTION FLUID CAP MATERIAL OPTIONS PP30A XXX XXX Aluminum Stainless Steel N P T BSP N P T BSP PP30A AAX XXX PP30A BAX XXX PP30A ASX XXX PP30A BSX XXX Item Description size Qty Part No Mtl Part No Mtl Part No Mtl Part No Mtl 6 DiaphragmWasher 2 94802 A 94802 A 94803 SS 94803 SS 15 Fluid Cap 2 94768 A 94768 A 94815 SS 94815 SS 60 Inlet Manifold 1 94913 A 94913 2 A 94212 1 SS 94212 2 SS 61 Outlet ...

Страница 7: ...rease to all O rings U cups mating parts Apply Loctite 242 to threads at assembly Apply PTFE tape to threads Apply anti seize compound to threads and bolt and nut flange headswhich contact pump TORQUE REQUIREMENTS NOTE DO NOT OVERTIGHTEN FASTENERS ALL FASTENERS ARE METRIC 14 diaphragm screws apply loctite 271 to threads 60 70 ft lbd 81 3 94 9 Nm 26 and 27 Fluid cap manifold screw 60 70 ft lbs 81 3...

Страница 8: ...h 105 screws 4 Install 140 valve insert 141 valve plate 199 gasket and 231 243 and 244 O rings into 135 valve hous ing NOTE Assemble 140 valve insert with dished side toward 141 valve plate Assemble 141 valve plate with part number identification toward 140 valve insert 5 Assemble 200 and 241 gaskets and 233 adapter plate to 135 valve housing securing with 240 screws NOTE Tighten screws to 40 50 i...

Страница 9: ...Carbon Steel Ck Ceramic D Acetal SP Santoprene SS Stainless Steel U Polyurethane 201 255 231 241 200 141 255 231 243 Torque 105 screw to 40 50 in lbs 4 5 5 6 Nm Torque 134 screw to 40 50 in lbs 4 5 5 6 Nm Torque 240 screw to 40 50 in lbs 4 5 5 6 Nm Apply Lubriplate FML 2 grease to O rings U cups mating parts Apply Loctite 271 to threads at assembly 637374 7 for models PP30A XXX XXX 105 4 111 128 2...

Страница 10: ...pter 1 8 27 PTF 1 94812 258 Button BleedValve 1 8 27 NPTF 1 24130 259 Elbow 5 32 OD tube x 1 8 27 NPT 4 59756 4 260 CheckValve 2 CP10 B 261 Bracket 1 95174 262 Pipe Plug 1 4 18 NPT x 7 16 2 Y17 51 N 263 ControlValve 1 H254PS 264 Pipe Plug with 0 078 orifice 1 2 14 NPT 1 94977 265 Nipple 1 2 14 N P T F 1 x 1 1 8 1 Y27 4 C 266 ReducingBushing 3 4 14NPTx1 2 14NPT 1 Y45 9 C 267 Tube 1 4 OD x 27 1 5967...

Страница 11: ... 11 of 12 PARTS LIST PP30A XXX XXX AIR CONTROL SECTION 77 76 78 17 long 259 269 9 long 275 278 276 277 256 260 256 268 2 long 261 257 258 265 266 259 7 5 long 270 17 long 78 256 264 263 76 27 long 267 See view A A Figure 7 ...

Страница 12: ...num Stainless Steel A 24 5 32 613 4 mm 23 29 32 607 0 mm B 29 15 16 760 5 mm 30 761 7 mm C 12 1 16 306 4 mm 12 1 32 305 3 mm D 2 3 8 60 3 mm 2 3 4 69 9 mm E 17 19 32 446 6 mm 17 19 32 446 6 mm F 15 381 0 mm 15 381 0 mm G 32 3 32 815 0 mm 32 812 5 mm H 10 5 32 258 0 mm 10 5 32 258 0 mm J 11 279 4 mm 11 21 32 296 1 mm K 9 16 14 3 mm 9 16 14 3 mm L 2 3 4 69 9 mm 2 3 4 69 9 mm M 17 3 16 436 5 mm 17 21...

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