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# 47904K005

Page 5

5. Exposure to the following substances in the combustion

air supply may also require 

outdoor air

 for combustion:

Permanent wave solutions

Chlorinated waxes and cleaners

Chlorine-based swimming pool chemicals

Water softening chemicals

Deicing salts or chemicals

Carbon tetrachloride

Halogen-type refrigerants

Cleaning solvents (such as perchloroethylene)

Printing inks, paint removers, varnishes, etc.

Cements and glues

Antistatic fabric softeners for clothes dryers

Masonry acid washing materials

Chlorinated laundry products

Hydrochloric acid

Venting

The high efficiency of this furnace is accomplished by the
removal of both sensible and latent heat from the flue
gases. The removal of latent heat results in the condensa-
tion of moisture in the flue gases. This condensation occurs
in the secondary heat exchanger and in the vent system.
Therefore, this furnace requires special venting consider-
ations and the instructions must be followed to insure proper
operation. All venting must be in accordance with the codes
having jurisdiction in the area and these instructions.

G2D93CT, G2D93CU, G2D95CT, and G2D95CU models
can be installed as either direct vent or non-direct vent
units. A direct vent (two pipe) installation requires that all
the air necessary for combustion be supplied from outside
the dwelling through an air intake pipe. A non-direct vent
(one pipe) installation uses air from inside the dwelling for
combustion.

The furnace is shipped with the air inlet pipe terminated to
the top panel for either inside or outside combustion air.
An inlet air restrictor plate (see Figure 2 on page 6) is
supplied with this furnace and can be found in the plastic
bag containing these Installation Instructions and the
User’s Information Manual. This inlet restrictor plate must
be used in all installations using inside air for combustion
(non-direct vent).

To install the inlet restrictor plate:

1. Install the restrictor plate in the inlet pipe collar in the

top panel of the furnace.

2. Insert a 3" section of PVC pipe (field supplied) into the

collar. Use high temperature RTV sealant to attach
PVC pipe to collar.

3. Attach a 90° elbow (field supplied) to the PVC pipe.

Use high temperature RTV sealant to attach elbow to
PVC pipe.

Confined Space

A confined space is defined as “a space whose volume is
less than 50 cubic feet per 1000 BTU per hour of the
combined input rating of all appliances installed in that
space.”

If the furnace is installed in a confined space within the
building and combustion air is taken from a heated space,
the combustion air and ventilating air must enter and leave
the space through two permanent openings of equal area.
One opening shall be located within 12" of the ceiling and
the other within 12" of the floor, each having a free area of
1 square inch per 1000 BTU/HR of total input rating of all
appliances within the space and not less than 100 square
inches each.

If the furnace is installed in a space within a building of tight
construction, makeup air must be supplied from outdoors. In
this case, one opening shall be within 12" of the ceiling and
one opening within 12" of the floor. If combustion ducts are
vertical, each opening shall have a free area of 1 square
inch per 4000 BTU/HR of the total input rating of all appli-
ances within the enclosure. If horizontal combustion ducts
are run, 1 square inch per 2000 BTU/HR is required.

Contaminated Combustion Air

Excessive exposure to contaminated combustion air will
result in safety and performance related problems. The
recommended source of combustion air is outdoor air.
However, the use of indoor air in most applications is
acceptable if the following guidelines are followed:

1. If the furnace is installed in a confined space, it is

recommended that the necessary combustion air come
from the outdoors by way of an attic, crawl space, air
duct, or direct opening.

2. If indoor combustion air is used, there must be no

exposure to the substances listed in Item 5.

3. All provisions for indoor combustion air must meet the

requirements for combustion air indicated in the
National Fuel Gas Code, ANSI Z223.1/NFPA 54
(latest edition), and/or any applicable local codes. In
Canada, see CSA B149.1, Natural Gas and Propane
Installation Codes (latest edition).

4. The following types of installation may require 

outdoor

air

 for combustion, due to chemical exposures:

Commercial buildings

Buildings with indoor pools

Furnaces installed in laundry rooms

Furnaces installed in hobby or craft rooms

Furnaces installed near chemical storage areas

Содержание G2D93CT

Страница 1: ...vice or maintenance can cause injury or property damage Refer to this manual For assistance or additional information consult a qualified installer service agency or the gas supplier WARNING The insta...

Страница 2: ...pply and Piping beginning on page 20 of these instructions 7 Always install furnace to operate within the furnace s intended temperature rise range with a duct system which has an external static pres...

Страница 3: ...tmosphere in which the furnace operates must be free of contaminants such as chlorides and sulfates The furnace must be installed so that electrical compo nents are protected from water Unit must be l...

Страница 4: ...ted space it must be kept free and clear of insulating materials To avoid property damage caused by condensate drain blockage install a field fabricated auxiliary drain pan with a separate drain line...

Страница 5: ...to the PVC pipe Use high temperature RTV sealant to attach elbow to PVC pipe Confined Space A confined space is defined as a space whose volume is less than 50 cubic feet per 1000 BTU per hour of the...

Страница 6: ...must be supported with mounting straps to prevent any weight load from being applied to the vent blower Horizontal vent pipe must be supported every 5 and vertical pipe should be supported every 10 t...

Страница 7: ...e is 27 use the diameter values for the 30 row in the tables For direct vent installations if the vent and air intake pipe are not equal in length and number of elbows then determine the minimum pipe...

Страница 8: ...e shall not terminate over public walkways or near soffit vents or crawl space vents or other areas where condensate or vapor could create a nuisance or hazard or cause property damage or where conden...

Страница 9: ...r a e l C D e h t e v o b a d e t a c o l t i f f o s d e t a l i t n e v o t e c n a r a e l c l a c i t r e V e h t m o r f m c 1 6 t e e f 2 f o e c n a t s i d l a t n o z i r o h a n i h t i w l...

Страница 10: ...C D e h t e v o b a d e t a c o l t i f f o s d e t a l i t n e v o t e c n a r a e l c l a c i t r e V e h t m o r f m c 1 6 t e e f 2 f o e c n a t s i d l a t n o z i r o h a n i h t i w l a n i m...

Страница 11: ...wall and terminate as shown in Figure 7 The vent pipe on horizontal runs must slope upward away from the furnace at a minimum pitch of 1 4 per foot of run to prevent accumulation of condensate Do not...

Страница 12: ...air restrictor plate see Figure 2 on page 6 is supplied with this furnace and can be found in the plastic bag containing these Installation Instructions and the User s Information Manual This restrict...

Страница 13: ...temperature RTV silicone sealant so intake pipe can be removed if service is required In horizontal venting applications the vent and air intake pipe must be installed on the same side of the house w...

Страница 14: ...ation of the flue pipe and is designed to keep objects out of the flue pipe For horizontal venting refer to Figure 13 For vertical venting refer to Figure 14 The vent pipe on horizontal runs must slop...

Страница 15: ...1 Seal any unused openings in the common venting system 2 Visually inspect the venting system for proper size and horizontal pitch as required in the National Fuel Gas Code ANSI Z223 1 NFPA 54 latest...

Страница 16: ...the draining will occur Install the plastic pipe plug opposite of the drain Using 3 4 PVC pipe make a connection from the adapter just installed to extend just outside the unit Install a 3 4 PVC tee...

Страница 17: ...g installed on flue pan to one side of the internal trap assembly as shown in Figure 23 2 Connect the 1 2 NPT plug supplied to the opposite side of the internal trap assembly from the plug installed i...

Страница 18: ...hoses must be able to reach the barbed fittings on the trap assembly NOTE Vent tee to avoid vapor lock If connecting to waste drain pipe a second trap must be installed downstream Horizontal Installat...

Страница 19: ...or ducts sealed to the furnace casing and terminated outside the space containing the furnace A return air duct system is recommended If the unit is installed in a confined space or closet a return co...

Страница 20: ...as a guide mark and cut a full size opening in the side panel s 2 Using the filter rack as a template mark and drill four 7 64 diameter screw holes in the side panel s Table 3 Minimum Filter Requireme...

Страница 21: ...gas leaks Use a leak detecting solution or other preferred means Some soaps used for leak detection are corrosive to certain metals Carefully rinse piping thoroughly after leak detection has been com...

Страница 22: ...lows a single stage thermostat to be used with a two stage G2D93CT U or G2D95CT U furnace To activate this option move the jumper pin see Figure 33 to desired setting 5 minutes or 10 minutes The furna...

Страница 23: ...r Operation G2D95CT U Models The comfort level of the living space can be enhanced when using this feature by allowing continuous circulation of air between calls for cooling or heating The circulatio...

Страница 24: ...high humidity In this setup the variable speed motor will operate Figure 35 Wiring Connections for Twinning Two G2D93CT U Furnaces Two Stage Heating Single Stage Cooling at a 18 reduction in the norma...

Страница 25: ...6 1 V 0 8 0 U T C 5 9 D 2 G 4 3 M R O N A 0 0 5 1 0 5 9 0 0 6 1 0 0 4 1 0 0 2 1 0 0 0 1 0 2 V 0 8 0 U T C 5 9 D 2 G 1 M R O N D C 0 0 5 1 0 5 9 0 0 0 2 0 0 8 1 0 0 6 1 0 0 4 1 0 2 V 0 0 1 U T C 5 9 D...

Страница 26: ...urnace Lighting Instructions For Your Safety Read Before Operating Be sure the manual gas control has been in the OFF position for at least 5 minutes before starting the unit Do not attempt to manuall...

Страница 27: ...at 1st stage heat for the duration of the selected time before automati cally switching to 2nd stage heat OPERATION Sequence of Operation G2D93CT U Models Heating When the control is in standby mode...

Страница 28: ...on control shuts off the gas valve and runs the combustion blower for an additional 15 seconds The circulating air blower continues to run for 2 minutes at 82 of the selected heating speed low fire or...

Страница 29: ...re 41 A call for 1st stage cooling from the thermostat closes the R to Y circuit on the control board The control waits for a 1 second delay before energizing the circulating blower The blower motor r...

Страница 30: ...er Wire 1 4 quick connect termi nals on both ends to jumper the HEAT and COOL speed on the integrated ignition blower control board 4 The remaining speed taps must be connected to dummy terminals mark...

Страница 31: ...2 0 9 4 0 0 0 1 9 9 4 9 0 0 0 0 4 1 8 8 0 7 1 0 5 3 6 1 1 2 0 9 4 0 0 0 1 2 3 3 9 0 0 0 5 4 5 6 8 0 7 1 0 5 3 7 7 0 2 0 9 4 0 0 0 1 9 4 2 9 0 0 0 0 5 9 4 8 1 6 1 9 2 3 9 3 0 2 1 6 4 1 4 9 0 0 9 8 0 0...

Страница 32: ...the unit is operating at the desired speed and within the rise range as shown on the unit rating plate The correct replacement motor must be installed as soon as possible to ensure continued satisfac...

Страница 33: ...line becomes blocked or plugged the furnace will not operate properly MAINTENANCE Burners Light the burners and allow to operate for a few minutes to establish normal burning conditions Observe the b...

Страница 34: ...LED is provided on the control board to indicate high heat state see Table 6 CFM LED G2D95CT U Models Only On G2D95CT U models an amber LED is provided on the control board to display CFM To determine...

Страница 35: ...oor interlock switch Combustion blower assembly Flame rollout protector switch Hot surface igniter Input choke Heat Exchanger Group Heat exchanger primary Heat exchanger secondary Condensate drain pan...

Страница 36: ...LINE VOLTAGE FIELD LINE VOLTAGE FACTORY SW1 FAULT CODE HISTORY BUTTON SEE NOTE 1 AUTOMATIC HEAT STAGING JUMPER BLOWER OFF DELAY TIMING 180 120 90 60 C NOTES 3 PROPER POLARITY MUST BE OBSERVED FOR FIE...

Страница 37: ...47904K005 Page 37 Figure 45 G2D93CT Wiring Schematic P N 45604 005...

Страница 38: ...FIELD PRESSURE SWITCH LOW PRESSURE SWITCH DRAIN IF USED ROLLOUT SWITCH IF USED ROLLOUT SWITCH NONE 10 5 P5 AUX LIMIT SWITCH IF USED WHT BLK SW1 GREEN LED RED LED AMBER LED FAULT CODE HISTORY BUTTON S...

Страница 39: ...47904K005 Page 39 Figure 47 G2D95CT Wiring Schematic P N 46131 004...

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