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A sealing ring in the recess behind the thread ensures the valve is sealed in the block and prevents working fluid from leaking out of the block.Sealing
rings on the steel valve housing separate the individual channels in the port from each other. If the ring is not fitted or is damaged, unwanted
interconnection of the channels and unreliable control function of the valve will occur. In this case, the valve must be removed from the port and the
sealing rings replaced with new ones.
› Ensure that no explosive atmosphere is present during the repair (see also 7.5).
› Switch off the pressure source (pump) of the hydraulic circuit (see also 7.5).
› Relieve the hydraulic circuit including the accumulators by connecting it to the tank (see also 7.5)
› Ensure that the hydraulic circuit is de-pressurized (see also 7.5).
› Switch off the electrical supply to the valve solenoids (viz také 7.5).
› Ensure that the surface of the valve and solenoid coils is cooled to a low enough temperature to prevent skin burns (see also 7.5)
› Clean the surface and around valve.
› Loosen the coil nut with a wrench (a = 36) and unscrew it.
› Remove the sealing ring and spool from the valve control system.
› Loosen the valve with a wrench (a = 27) and carefully unscrew it.
› Allow the remaining working fluid from the valve to drain into the prepared smaller container. Dry the valve surface with a cleaning cloth.
› Using a suitable tool, e.g. a small screwdriver, remove any sealing rings. Work carefully, do not damage the valve housing and threads.
Check the valve for damage and cleanliness.
› Use a replacement seal kit. Thread the sealing rings into the recesses one by one in the correct place. Do not confuse the seals! Lubricate the new
seals with grease or working fluid.
› Check the chamber in the block for damage and cleanliness.
› When installing the new replacement valve into the block, follow section 7.2 Product installation.
› After reassembling the solenoid to the valve control system, check that the solenoid cable in the grommet and the ground wire are properly
secured to ensure that they have not come loose during manipulation of the solenoid.
› After the repair, verify that the new seals are tight and the valve is functioning properly.
7.6.2 Replacing the sealing rings on the valve housing
Remove residual working fluid from the dismantled defective valveand package it to prevent mechanical damage and contamination of the area
outside the package during transport. Send the packaged valve with a description of the manifestation of the defect to the manufacturer. A new
valve is warranted by the manufacturer for 1 year. However, a claim may not be accepted by the manufacturer if the valve is mechanically damaged,
the seal material is damaged by aggressive liquid, or the valve has been shown to have been used improperly and not in accordance with these
instruction of use of use.
A defective control solenoid coil may only be replaced with the manufacturer‘s original replacement coil with identical parameters.
› Switch off the pressure source (pump) of the hydraulic circuit (see also 7.5).
› Switch off the pressure source (pump) of the hydraulic circuit (see also 7.5).
› Relieve the hydraulic circuit including the accumulators by connecting it to the tank (see also 7.5).
› Make sure that the hydraulic circuit is de-pressurized (see also 7.5).
› Switch off the electrical supply to the valve solenoids (see also 7.5)..
› Ensure that the surface of the valve and solenoid coils is cooled to a low enough temperature to prevent skin burns (see also 7.5).
› Clean the surface and surroundings of the valve.
› Disconnect the coil surface ground wire.
› Disconnect the coil cable from the power supply.
› Loosen the coil fastening nut by turning it anti-clockwise using the wrench a = 36. Remove the nut.
› Remove the sealing ring (1) 21.89x2.62, the coil and the second sealing ring 22x1.5 from the control system tube.
› Check the surface condition of the control system for damage, e.g. corrosion.
› Connect the power supply cable to the new coil according to point 7.2.1, unless a coil with an already connected cable has been supplied by the
manufacturer. We recommend using a new cable to connect the new coil. Replace the sealing rings with new ones. They are supplied in a set with
the coil and a new fastening nut.
› Těsnicí kroužky cívky nahraďte novými. Jsou dodávány v sadě s cívkou a novou upínací maticí.
› Fit a new 22x1.5 sealing ring, a new coil with attached cable, a new 21.89 x 2.62 sealing ring and screw on a new clamping nut on the control
system tube. Tighten the nut with a wrench to a torque of 5 + 1 Nm.
› Connect the ground wire to the new coil.
› Po ukončení výměny cívky zkontrolujte správnou funkci ventilu.
7.6.3 Coil replacement
Hydraulic block Control system
Coil
Mounting nut
Sealing ring (1)
21.89x2.62
Sealing ring (2)
22x1.5