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Theory of Operation 
 

The

 

heart

 

of

 

the

 

OpenTracker

 

circuit

 

is

 

a

 

Freescale

 

MC908KX8

 

microcontroller

 

unit

 

(MCU).

  

The

 

MCU

 

contains

 

192

 

bytes

 

of

 

RAM

 

and

 

roughly

 

8

 

kilobytes

 

of

 

Flash

 

program

 

memory.

  

It

 

runs

 

at

 

a

 

clock

 

speed

 

of

 

7.3728

 

MHz.

 

 

U2

 

is

 

a

 

linear

 

voltage

 

regulator

 

that

 

provides

 

regulated

 

5

 

VDC

 

power

 

to

 

the

 

circuit,

 

and

 

optionally

 

to

 

an

 

external

 

device

 

connected

 

to

 

V

ext

.

  

C1

 

and

 

C2

 

are

 

the

 

input

 

and

 

output

 

filter

 

capacitors,

 

respectively.

 

 

Y1,

 

C6,

 

C7,

 

and

 

R10

 

form

 

the

 

clock

 

oscillator

 

circuit.

  

The

 

oscillator

 

frequency

 

of

 

29.4912

 

MHz

 

is

 

divided

 

by

 

four

 

in

 

the

 

MCU’s

 

clock

 

module

 

to

 

produce

 

the

 

bus

 

clock

 

signal.

 

 

Audio

 

output

 

originates

 

at

 

pin

 

13

 

of

 

the

 

MCU.

  

This

 

pin

 

is

 

configured

 

as

 

a

 

timer

 

channel

 

output

 

and

 

generates

 

a

 

pulse

width

 

modulated

 

signal

 

between

 

0

 

and

 

5

 

volts.

  

Audio

 

tones

 

are

 

generated

 

in

 

software

 

using

 

a

 

sine

 

wave

 

lookup

 

table.

   

R2

 

and

 

R8

 

limit

 

the

 

audio

 

output

 

level,

 

and

 

C2

 

couples

 

the

 

AC

 

component

 

of

 

the

 

signal

 

to

 

the

 

audio

 

output

 

at

 

X1

 

pin

 

1.

 

 

Pin

 

15

 

of

 

the

 

MCU

 

produces

 

the

 

PTT

 

output

 

signal.

  

It

 

switches

 

Q3,

 

pulling

 

the

 

audio

 

output

 

down

 

through

 

R3

 

for

 

handheld

 

PTT,

 

and

 

pulling

 

X1

 

pin

 

3

 

to

 

ground

 

for

 

other

 

radios.

 

 

An

 

externally

 

applied

 

PTT

 

signal

 

on

 

X1

 

pin

 

8

 

will

 

pull

 

the

 

PTT

 

output

 

low

 

through

 

D2,

 

and

 

will

 

pull

 

pin

 

14

 

of

 

the

 

MCU

 

low

 

(it

 

is

 

normally

 

held

 

high

 

by

 

an

 

internal

 

pull

up

 

resistor)

 

through

 

D3.

 

 

The

 

audio

 

input

 

from

 

the

 

radio

 

is

 

AC

coupled

 

by

 

C3

 

and

 

biased

 

by

 

R9.

  

R9

 

sets

 

the

 

carrier

 

detect

 

threshold.

  

X1

 

pin

 

2

 

provides

 

a

 

DC

coupled

 

input

 

for

 

radios

 

with

 

a

 

squelch

 

or

 

carrier

 

operated

 

relay

 

output.

 

 

R5,

 

R1,

 

and

 

Q4

 

form

 

an

 

inverter/buffer

 

circuit

 

for

 

the

 

RS

232

 

input.

  

The

 

RS

232

 

output

 

polarity

 

is

 

controlled

 

in

 

software.

  

The

 

output

 

level

 

swings

 

between

 

0

 

and

 

5

 

volts,

 

and

 

may

 

not

 

be

 

compatible

 

with

 

all

 

RS

232

 

devices.

 

 

U3

 

is

 

a

 

temperature

 

sensor

 

with

 

an

 

output

 

of

 

10

 

mV

 

per

 

Kelvin.

  

R6

 

limits

 

its

 

input

 

current,

 

and

 

its

 

output

 

drives

 

one

 

of

 

the

 

analog

 

inputs

 

on

 

the

 

MCU.

 

 

R7

 

and

 

R11

 

form

 

a

 

voltage

 

divider,

 

the

 

output

 

of

 

which

 

is

 

one

 

third

 

of

 

the

 

supply

 

voltage.

  

This

 

voltage

 

drives

 

another

 

analog

 

input

 

on

 

the

 

MCU.

 

 

The

 

LED

 

is

 

driven

 

by

 

a

 

high

current

 

output

 

line

 

from

 

the

 

MCU,

 

through

 

current

 

limiting

 

resistor

 

R4.

  

Lowering

 

the

 

value

 

of

 

R4

 

will

 

increase

 

the

 

brightness

 

of

 

the

 

LED.

OpenTracker Manual - Version 1.05 – 6/25/06 

 

page 

18

 of 

23

 

Содержание OpenTracker

Страница 1: ...OpenTracker User s Manual PCB Revision 4 ...

Страница 2: ...ithout requiring a heat sink Acknowledgements The OpenTracker is far from being the first device of its type and owes much to those that came before in particular John Hansen s GPS E firmware and its TAPR PIC E hardware Steve Bragg s HamHUD and Byon Garrabrant s very successful TinyTrak series Lessons learned from all of these devices have contributed to the design of the OpenTracker The OpenTrack...

Страница 3: ...des 8 e Configuration Program 8 f Main configuration window 9 5 Installing New Firmware 14 6 Weather Station Operation 15 7 Telemetry Operation 16 8 OpenTracker Circuit Details 17 Theory of Operation 18 Appendix A Test Procedures 20 a Measurements 20 Appendix B APRS symbol tables 21 Appendix C Common Modifications 23 OpenTracker Manual Version 1 05 6 25 06 page of 23 3 ...

Страница 4: ...t edge of board X2 DB9 Connector male Right edge of board Y1 29 4912 MHz crystal Bend down to PCB before soldering A 6 2K resistor Blue Red Red may be substituted for R6 The OpenTracker kit requires basic to intermediate level soldering skills You will need a low wattage soldering iron wire cutters and solder Rosin core solder is recommended never use acid core solder for electronics Review the pa...

Страница 5: ...s to the line at the pointed end of the symbol shown for these parts on the silkscreen The LED should have its short lead and or flat edge installed to the left facing D1 The microcontroller U1 has a reference notch on one edge that should face left as shown in the diagram below To straighten U1 s pins prior to insertion place one row of pins on a hard flat surface Hold the IC by the edges and gen...

Страница 6: ...If JP8 and JP9 are jumpered together pin 4 on connecter X2 Serial Port can be used to supply raw voltage Vin to an external device such as a GPS receiver or to receive power via a specially wired cable assembly JP9 and JP10 may be connected to provide regulated 5 volt power on pin 4 Table 3 DB9 Female X1 Radio Port Table 4 DB9 Male X2 Serial Port Pin Function 1 No Connection 2 Data In 3 Data Out 4...

Страница 7: ...f a jumper is installed between pins 8 and 9 of the expansion header power may be supplied through pin 4 of the data connector b Receive Adjustment The OpenTracker cannot decode incoming packet data Instead it watches for audio energy voice data or static to avoid transmitting over other stations The sensitivity of the energy detect is determined by the trimpot labeled RX Adjust the squelch on the...

Страница 8: ...website Use a standard null modem cable to connect the device to the PC The PC does not supply power to the tracker so it must be powered externally Connect the tracker and start the configuration program The first window displayed allows you to select the COM port that the tracker is connected to Overwriting an Invalid Configuration The Erase device and load new firmware option will load a new fi...

Страница 9: ... upgrade it may fail to enter configuration mode You can correct this by performing a cold boot power the unit off and power it on again after clicking Connect f Main configuration window Configuration Profiles The OpenTracker can store two separate configuration profiles The profile currently being shown is selected using the tabs at the top of the window labeled Config 1 and Config 2 OpenTracker...

Страница 10: ...ly Once the switch to the new profile has been made the criteria in the new profile take effect Another switch will not occur until the new criteria are met Often the criteria in each profile will be complementary For example Config 1 might indicate a switch when the jumper is installed and Config 2 would indicate a switch when the jumper is removed However the criteria may be completely independe...

Страница 11: ...s with many trackers and short transmission intervals should be operated on a separate frequency not on the shared APRS channel An interval of zero will disable timed transmissions Symbol Table and Symbol Code These settings control the symbol used to indicate the station s position when drawn on a map See Appendix B for a listing of available symbols Temp Adjust Calibration offset for onboard tem...

Страница 12: ...d Between these two extremes the interval varies between the low and high rates depending on the speed A turn angle can also be specified to cause the tracker to transmit when turning Power Control When selected the tracker will assert a 5 volt signal on JP1 before each transmission This can be used to drive a relay or MOSFET to control power to the transmitter The tracker will pause for the speci...

Страница 13: ...e channel is busy when the carrier detect input is low Suppress PTT Out on PTT In This option allows the tracker to be used in burst after voice mode without breaking any lines between the microphone and radio PTT is not asserted by the tracker until the microphone PTT is released Disable Transmit on Low Voltage To avoid over discharging batteries enable this option and enter the minimum voltage a...

Страница 14: ...a remote weather station or CW keyer for example Two methods are provided to install new firmware images First the files may be downloaded from the website manually and uploaded to the device using the File button This is particu larly useful if you will be configuring devices on a computer without Internet access Second by clicking on the Web button the configuration program will retrieve a list ...

Страница 15: ...erial port Weather Firmware Setup If the OpenTracker has the weather station firmware loaded the configuration program will detect this and display a different screen on startup Most of the options function as with the standard tracker firmware However the weather station operates only in fixed position mode it cannot interface with a GPS receiver Also the comment text is always sent in a separate...

Страница 16: ...h each transmission ADC0 Multiply by 1 9608 for temperature reading in kelvins ADC1 Divide by 17 for supply voltage reading in volts ADC2 Divide by 51 for auxiliary analog input reading in volts Counter Low eight bits of the digital counter input HDOP Divide by 10 for GPS horizontal dilution of precision reading Of the final eight digit field only two binary digits are used the rightmost bit refle...

Страница 17: ...8 OpenTracker Circuit Details OpenTracker Manual Version 1 05 6 25 06 page 17 of 23 ...

Страница 18: ...lling the audio output down through R3 for handheld PTT and pulling X1 pin 3 to ground for other radios An externally applied PTT signal on X1 pin 8 will pull the PTT output low through D2 and will pull pin 14 of the MCU low it is normally held high by an internal pull up resistor through D3 The audio input from the radio is AC coupled by C3 and biased by R9 R9 sets the carrier detect threshold X1...

Страница 19: ...Solder a few parts solder and then clip off leads close Look for bridges and shorts as you go along 4 Close up of C6 Y1 C7 note how inserting Y1 might be tricky if C6 and C7 are both already in place 5 Finished project In this case R3 has been left out as this unit will be used with a mobile rig OpenTracker Manual Version 1 05 6 25 06 page 19 of 23 ...

Страница 20: ...s power source Using U1 pin 1 or JP2 as ground check the following voltages Connection Nominal Value Circuit Description U1 pin 16 5 V 0 25 Voltage regulator output U1 pin 5 10 mV K Temperature sensor 2 95 V 295 Kelvin 71 3 F JP8 6 7 to 35 V Vin U1 pin 6 1 3 Vin Voltage divider Remove power re install U1 and power up the tracker With a typical digital voltmeter U1 pins 9 and 10 should indicate app...

Страница 21: ... Cloudy Wheel Chair MODIS Earth Observation Snowmobile Snow Red Cross Church Boy Scouts Girl Scouts House VHF House HF X Question Mark Red Dot Destination Red Dot 0 Circle Obsolete Circle w overlay 9 Obsolete Gas Petrol Station Fire Hail Campground Park or Picnic Area Motorcycle Advisory Railroad Engine Reserved Car Car w overlay File server Info Kiosk Hurricane Prediction Hurricane Tropical Storm...

Страница 22: ...l Defense w overlay d Fire Station DX Spot e Horse Sleet f Fire Truck Funnel Cloud g Glider Gale h Hospital HAM store i IOTA Indoor BOXn digi w overlay j Jeep Work Zone k Truck SUV off roader 4x4 l Laptop Area Locations m Repeater Signpost 3 digit n Node Triangle w overlay o EOC Small Circle p Rover Partly Cloudy q Grid square Reserved r Antenna Restrooms s Ship Power Boat Boat w overlay t Truck S...

Страница 23: ...l adjustment range PTT Signal Method When to use Use this modification when the OpenTracker is used with most mobile radios and certain handhelds Explanation Most handheld radios signal push to talk by pulling the microphone input to ground through a known impedance R3 normally serves this purpose in the OpenTracker It is not required for mobile radios and certain handhelds most notably those made...

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