51
D
IVISION II - OPERA
T
ION/
MA
IN
TE
NANCE
To replace the headlight bulb, use the fol-
lowing procedure.
1. Remove the wiring harness connector
from the back of the headlight.
2. Grasp the bulb housing, turn it coun-
terclockwise, and remove the bulb.
3. Install the new bulb into the housing
and rotate it completely clockwise.
4. Install the wiring harness connector.
To replace the taillight/brakelight bulb,
use the following procedure.
1. Remove the mounting screws secur-
ing the taillight/brakelight assembly
to the rear ROPS tube.
2. Rotate the socket counterclockwise
and remove it from the housing.
3. To remove the bulb from the socket,
pull it straight out of the socket.
4. To install the bulb, push it straight
into the socket.
5. Insert the socket into the housing and
rotate it clockwise.
6. Position the taillight/brakelight
assembly on the rear ROPS tube; then
tighten the mounting screws securely.
Checking/Adjusting
Headlight Aim
The headlights can be adjusted vertically
and horizontally. The geometric center of
the HIGH beam light zone is to be used
for vertical and horizontal aiming.
1. Position the vehicle on a level floor
so the headlights are approximately
6.1 m (20 ft) from an aiming surface
(wall or similar aiming surface).
0740-647
NOTE: There should be an aver-
age operating load on the vehicle
when adjusting the headlight aim.
2. Measure the distance from the floor
to the mid-point of each headlight.
3. Using the measurements obtained in
step 2, make horizontal marks on the
aiming surface.
4. Make vertical marks which intersect
the horizontal marks on the aiming
surface directly in front of the head-
lights.
5. Switch on the lights. Make sure the
HIGH beam is on. DO NOT USE
LOW BEAM.
6. Observe each headlight beam aim.
Proper aim is when the most intense
beam is centered on the vertical mark
5 cm (2 in.) below the horizontal
mark on the aiming surface.
7. Adjust each headlight until correct
aim is obtained, by turning the knob
clockwise to raise or counterclock-
wise to lower the beam.
CD714A
CAUTION
When replacing the headlight bulb,
be careful not to touch the glass por-
tion of the bulb. Grasp the new bulb
with a clean cloth.
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