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December 9, 2016

HK1038

Makers of Huck

, Marson

, Recoil

Brand Fasteners, Tools & Accessories

Instruction Manual

ERT1S ERT2S ERT3S ERT4S

Ebbert Rivet Tools

Safety Instructions

3-4

General Information

Principle of Operation

Specifications

6-7

Disassembly and Assembly

Instructions ERT1S & ERT2S

8-9

Disassembly and Assembly

Instructions ERT3S & ERT4S

9-10

Rivet Tool Handle Function

Air Bleeding Instructions

Components Drawings

12-15

Optional Tool Configurations

16-17

Kits and Accessories

Troubleshooting

Содержание ERT1S

Страница 1: ... Instructions 3 4 General Information 5 Principle of Operation 5 Specifications 6 7 Disassembly and Assembly Instructions ERT1S ERT2S 8 9 Disassembly and Assembly Instructions ERT3S ERT4S 9 10 Rivet Tool Handle Function 11 Air Bleeding Instructions 11 Components Drawings 12 15 Optional Tool Configurations 16 17 Kits and Accessories 18 Troubleshooting 18 ...

Страница 2: ...2 ERT_S series Ebbert Rivet Tools HK1038 ...

Страница 3: ...d preventing an accident which may cause severe personal injury 17 Never place hands between nose assembly and work piece Keep hands clear from front of tool 18 Tools with ejector rods should never be cycled without nose assembly installed 19 When two piece lock bolts are being used always make sure the collar orientation is correct See fastener data sheet for correct positioning II PROJECTILE HAZ...

Страница 4: ...e controls to reduce the risk may include actions such as damping materials to prevent workpiece from ringing 3 Use hearing protection in accordance with employer s instructions and as required by occupational health and safety regulations 4 Operate and maintain tool as recommended in the instruction handbook to prevent an unnecessary increase in the noise level 5 Select maintain and replace the c...

Страница 5: ... the Red Air Line to the valve in the rivet tool handle When the tool trigger is pulled a trigger plunger unseats a valve ball and directs air from the tool handle back through the Green Air Line to the Four way Valve The Four way Valve is shifted directing air pressure through the Blue Air Line into the Power Booster As the Power Booster air piston advances hydraulic fluid is forced through the b...

Страница 6: ...ations Figure 1 Inches mm ERT1S WEIGHT 3 lbs 1 36 kg STROKE 0 75 in 19 05 mm RATED PULL FORCE 1 992 lbs FASTENER SIZES 3 32 through 3 16 Inches mm ERT2S WEIGHT 3 25 lbs 1 47 kg STROKE 0 9375 in 23 81 mm RATED PULL FORCE 4 330 lbs FASTENER SIZES 1 8 through 1 4 ...

Страница 7: ... Figure 1c Figure 1b Inches mm ERT3S WEIGHT 3 5 lbs 1 58 kg STROKE 0 75 in 19 05 mm RATED PULL FORCE 1 992 lbs FASTENER SIZES 3 32 through 3 16 Inches mm ERT4S WEIGHT 3 5 lbs 1 58 kg STROKE 0 9375 in 23 81 mm RATED PULL FORCE 4 330 lbs FASTENER SIZES 1 8 through 1 4 ...

Страница 8: ...ton and O ring Back up ring seal and piston rod wiper from piston rod guide NOTE When servicing the tool to this extent the piston rod wiper must be replaced 7 Remove the O ring from the end cap 8 Clean disassembled parts in cleaning solution While cleaning the piston ensure that the small hole in the V groove is open Figure 2 Assembly ERT1S ERT2S This procedure is for the re assembly of the ERT1S...

Страница 9: ...er End Cap Guide Tube Assembly ERT3S Handle Piston Seal Retainer Front Seal Retainer Piston Piston Rod Wiper End Cap Guide Tube Assembly ERT4S O Ring Back up Ring Figure 3 4 Reposition tool in vise with open front of cylinder pointing straight up Use option a or b to fill tool with hydraulic fluid a Gravity fill Connect hydraulic line to power unit and allow hydraulic fluid to flow from the higher...

Страница 10: ...the Model 300509 Bleed Pump Assembly pump from the hydraulic connector through the line filling the tool in the same manner and to the same level as above 5 ERT3S Slide the front seal retainer down using care to get it positioned straight in the cylinder The retainer does not easily slide into the cylinder it will be drawn into place later when the handle is secured ERT4S Making sure the cut out s...

Страница 11: ... Quad ring replacement On models ERT1S and ERT2S the handle is adjustable through a 20 degree arc This patented design allows relief to the wrist when work heights are high or low to the operator s normal body position Each tool is provided with a 5 32 hex ball driver for the handle adjustment By loosening the socket head screw located inside the handle the handle can be moved into the desired pos...

Страница 12: ... Guide Tube Assy 1 11 505475 Hose Adapter 1 12 300254 Guard 1 13 300059 Seal Plug 1 14 500776 O ring 1 15 507552 Spring 1 16 300039 Handle Bracket 1 17 507664 Ball 1 18 300108 Clamp Block 1 19 500064 Socket Head Screw 1 20 300257 Handle 1 21 500774 O ring 3 22 504350 Quad ring 2 23 300133 Valve Plunger 1 24 300253 Trigger 1 25 500623 Pin 1 26 300009 Cylinder 1 27 300014 Piston Rod Guide 1 28 50007...

Страница 13: ...racket 1 18 507664 Ball 1 19 300108 Clamp Block 1 20 500064 Socket Head Screw 9 21 300257 Handle 1 22 500774 O ring 3 23 504350 Quad ring 2 24 300133 Valve Plunger 1 25 300253 Trigger 1 26 500623 Pin 1 27 300001 Cylinder 1 28 500650 Retaining Ring 1 29 300025 Piston Rod Guide 1 30 300064 Screw Bearing Plate 2 31 500061 Socket Head Screw 4 32 507661 Self Tapping Screw 2 33 300059 Seal Plug 1 34 507...

Страница 14: ...1 13 300138 End Cap Guide Tube Assy 1 14 505475 Hose Adapter 1 15 300059 Seal Plug 1 16 500776 O ring 1 17 507552 Spring 1 18 507664 Ball 1 19 500774 O ring 3 20 504350 Quad ring 2 21 300146 Valve Plunger 1 22 500623 Pin 2 23 300256 Trigger 1 24 300064 Screw Bearing Plate 2 25 500064 Socket Head Screw 8 26 300126 Support Loop Assembly 1 27 500061 Socket Head Screw 4 28 300035 Valve Body 1 29 50766...

Страница 15: ...1 14 300002 Cylinder 1 15 300136 End Cap Guide Tube Assy 1 16 505475 Hose Adapter 1 17 300059 Seal Plug 1 18 500776 O ring 1 19 507552 Spring 1 20 507664 Ball 1 21 500774 O ring 3 22 504350 Quad ring 2 23 300146 Valve Plunger 1 24 500623 Pin 2 25 300256 Trigger 1 26 300064 Screw Bearing Plate 2 27 500064 Socket Head Screw 8 28 300126 Support Loop Assembly 1 29 500061 Socket Head Screw 4 30 300035 ...

Страница 16: ...e but with Energized Seals LE series NOTE Energized Seals keep the hydraulic seal tighter when the tool is under no load See Kits Accessories Without Handle but with Tool Head Assembly mounted on a Manifold Base MQ series NOTE The Manifold Base allows the tool to be directly mounted to an assembly machine This series also includes a Quick Disconnect for rapid tool removal and replacement Figure 9 ...

Страница 17: ...17 ERT_S series Ebbert Rivet Tools HK1038 Optional Tool Configurations continued Figure 11 Refer to ERT2S Parts List Figure 6 Refer to ERT1S Parts List Figure 5 Figure 12 ...

Страница 18: ... screw 3 Allow fluid to flow until it is free of bubbles If condition persists replace the seals b 1 Unhook RED air line from power unit 2 Attach Filler Bleed Pump Assembly to tool hydraulic hose 3 Remove bleed screw on Rivet Tool 4 Pump the Bleed Pump until bubbles quit coming out of the bleed port on the tool Always check the simplest possible cause such as a disconnected air hose of a malfuncti...

Страница 19: ...of a complete overhaul Determination is made on a case by case basis upon return of parts to Huck International Inc for evaluation Tooling Part s and Other Items not manufactured by Huck HUCK makes no warranty with respect to the tooling part s or other items manufactured by third parties HUCK expressly disclaims any warranty expressed or implied as to the condition design operation merchantabilit...

Страница 20: ...ations Unit C Stafford Park 7 Telford Shropshire England TF3 3BQ 01952 290011 FAX 0952 290459 Us Operations BP4 Clos D Asseville 95450 Us par Vigny France 33 1 30 27 9500 FAX 33 1 34 66 0600 AUSTRALIA Melbourne Operations 11508 Centre Road Clayton Victoria Australia 3168 03 764 5500 Toll Free 008 335 030 FAX 03 764 5510 Huck is Forever For the Long Haul The Future of Fastening Technology The Futur...

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