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5.4. Heating 

system expansion tank 

 

According to the regulations in force in Italy, any heating appliance with solid fuels must be equipped with 
open expansion tanks. 
 

5.5. Chimney 

 

The flue duct is very important for what concerns a proper boiler operation; it must be completely waterproof 
and adequately insulated. New or older fuel ducts not complying these prescriptions can be reused putting an 
inner stainless steel duct into the existing flue duct; the gap between the two ducts must be filled with 

insulating material. Flue ducts made of prefabricated concrete modules must be perfectly sealed in order to 
avoid that the condensation products stain the external walls. 

We strongly recommend to use a flue duct complying the regulations in force, especially regarding the 
regulation EN 1806, which requires a resistance to a flue gases temperature of 1000°C. The customer is 
responsible for any damage resulting from using unsuitable flue ducts. 

In any case, the flue duct must feature enough drafting action, at least 2 mm water column of depression at 
its base when cold. Flue ducts with not enough drafting action will make the boiler cutting off spontaneously 

Содержание ASPIRO DUO TECH

Страница 1: ...A AS SP PI IR RO O D DU UO O T TE EC CH H Installation Operation Maintenance www arcacaldaie com...

Страница 2: ...2...

Страница 3: ...o modify its products if such modifications would be necessary or useful without affecting the basic characteristics of the product The present documentation is also available in PDF format To get it...

Страница 4: ...NOLOGY WOOD OPERATION 11 5 INSTALLATION 12 5 1 INSTALLATION IN THE BOILER ROOM 12 5 2 EXTERNAL BOILER CASE PACKING 13 5 3 EXTERNAL BOILER CASE MOUNTING 13 5 4 SYSTEM EXPANSION 14 5 5 CHIMNEY 14 5 6 EM...

Страница 5: ...UIT WITH HOT SANITARY WATER STORING TANK EQUIPPED WITH DOUBLE COIL TYPE HEAT EXCHANGER AND SOLAR PANELS 48 9 3 GENERAL CONNECTION DIAGRAMS FOR A SYSTEM WITH PUFFER OR PUFFER COMBI EXTERNAL TANK 49 9 3...

Страница 6: ...st not be left in the reach of children Before performing any changing or maintenance or cleaning operation on the system turn off the boiler using the main external switch If the boiler is out of ord...

Страница 7: ...ht kg Boiler capacity liters Insertion losses water side m C A Insertion losses smoke side mm C A Rated pressure bar Comb chamber volume litri Wood box opening size mm Max wood logs length cm A 29 DTR...

Страница 8: ...te the archimedean screw motordrive LOAD MENU so to have the whole auger tube filled with fuel getting by this way a constant fuel feeding rate not to have boiler operation problems 1 Archimedean scre...

Страница 9: ...ted in the smoke pass through drafting box in the back part of the boiler In the smoke pass through box is located the two speeds fan mounted in horizontal axis configuration which includes the electr...

Страница 10: ...mandatory installing a bypass pump The pump must be connected between the heating systems delivery connection A1 and the return connection A2 with flux direction toward the bottom part A circulation p...

Страница 11: ...iler wood collecting box when comes in touch with the hot ember layer on the burner grate produces combustible gases which when mixed with air primary air stream can be fired The combustible mixture o...

Страница 12: ...ting frame Anyway if the boiler room is too humid we recommend to build a concrete base When installed the boiler should be perfectly horizontal and stable in order to avoid vibrations and a noisy ope...

Страница 13: ...ut the upper part of the housing 8 over the side parts 6 and 7 carefully inserting the studs on the side parts in the holes on the cover then gently press down to have the studs retained by the cover...

Страница 14: ...s must be filled with insulating material Flue ducts made of prefabricated concrete modules must be perfectly sealed in order to avoid that the condensation products stain the external walls We strong...

Страница 15: ...Emergency heat exchanger A6 Probes receptacles S4 A7 Probe receptacles S5 Connect the heat sink relief valve to one of the two A5 connections Connect cold water supply to the heat sink relief valve C...

Страница 16: ...16 6 ELECTRONIC CONTROL SY 400 code PEL0100DUO Fig 1 Key 1 Main switch 2 Security thermostat 3 Display keyboard 6 1 The display Fig 2...

Страница 17: ...17 6 2 Electronic board inside the electronic control panel...

Страница 18: ...he security thermostat terminals 63 64 page16 wired They must be positioned as shown in the figure below 6 4 Smoke temperature sensor connection Key 1 Smoke sensor 2 Flue gases temperature sensor rece...

Страница 19: ...6 5 Terminal strip electrical wiring Key PI System pump PR Bypass pump PB Hot sanitary water tank puffer circuit pump PPS Solar panels pump TA Termostato ambiente MP Microswitch door VD Deflection val...

Страница 20: ...control for a correct wiring of the room thermostat If the system pump doesn t work control for a faulty room thermostat Check that the room thermostat have a galvanically insulated contact from the...

Страница 21: ...cycle PHASE 1 Mount the upper front door PHASE 2 MODULATOR ADJUSTING Open the combustion air thermostatic device rotating the ring located on the left side of the modulator device until the disc is at...

Страница 22: ...mode menu N 2 Heating system configuration menu N 3 Temperature sensor values displaying menu N 4 Time setting menu N 5 Internal chronothermostat setting N 6 Manual Archimedean screw activation menu...

Страница 23: ...s usually do not fall in an evenly way they tend to block preventing other wood logs over them from falling down Open slowly the wood chamber door to avoid smoke releasing outside During the operation...

Страница 24: ...se buttons nr 8 and 9 to set the boiler normal operating temperature The bottom display nr 7 will show the set temperature WARNING boiler operating temperature cannot be set to values lower than 65 C...

Страница 25: ...e sure that the flexible tube has a proper inclination without less inclined sections which may cause inconstant fuel feeding rate PHASE 2 MODULATOR ADJUSTING Before firing the pellet burner be sure t...

Страница 26: ...s finished the ignition resistance preheating cycle starts Also this procedure takes 2 minutes with the top display showing in this step the drafting fan is driven to its minimum speed When the prehea...

Страница 27: ...re button nr 8 or lower temperature button nr 9 on the control panel When the menu is open on the bottom display the boiler maximum allowed temperature value will be shown To modify this value perform...

Страница 28: ...k menu PROGRAM Submenu crono one of the setting modes below may be chosen DAILY Submenu CRONO programming mode daily WEEKLY Submenu CRONO programming mode weekly 5 Cronothermostat menu Visible only in...

Страница 29: ...h automatic firing PROCEDURE INSTRUCTIONS BUTTONS Enter the System operation menu following the previously shown procedure On the top display will appear the value corresponding to the currently type...

Страница 30: ...emperature sensor Heating system return temperature sensor Puffer tank top side temperature sensor Puffer tank bottom side temperature sensor Heating system circulation pump PI Bypass pump PR Puffer t...

Страница 31: ...eating system configuration Esc 8 5 Temperature sensor values displaying menu This menu permits to show the various temperatures read by the temperature sensors The top display shows the selected temp...

Страница 32: ...IDE WATER TEMPERATURE C 5 HOT SANITARY WATER STORING TANK PUFFER TEMPERATURE TOP MEASURE POINT C 6 HOT SANITARY WATER STORING TANK PUFFER TEMPERATURE BOTTOM MEASURE POINT C 7 SOLAR PANELS TEMPERATURE...

Страница 33: ...enu Enter the day setting mode the day blinks Menu Modify the selected value Menu Menu Save the settings Menu Exit from the menu Clock Esc 8 7 Crono menu Boiler firing and cutting off hours sucking me...

Страница 34: ...f intervals for each day of the week For each day of the week three different time intervals are available each of them includes the ON and the OFF hour The top display shows Hyphens if no time is set...

Страница 35: ...nr 7 for 3 seconds 4 Enter the hour setting mode the hour blinks Menu 5 Modify the selected value Menu Menu 6 Enter the minutes setting mode the minutes blink Menu 7 Modify the selected value Menu Me...

Страница 36: ...were set NOTE For the Off hour the OFF led is lit For the On hour the ON led is lit The bottom display shows On the left the set time interval 1 through 3 On the right the week day code from Monday t...

Страница 37: ...er the minutes setting mode the minutes blink Menu 7 Modify the selected value Menu Menu 8 Save the settings Menu 9 Select the OFF time ON OFF Menu Menu 10 Repeat the operations 4 through 8 for settin...

Страница 38: ...rday Sunday For each time interval set the minutes can be modified in 15 minutes steps e g 08 00 AM AM PM 08 15 AM AM PM 08 30 AM AM PM 08 45 AM AM PM Only if 23 is entered as the hour value the minut...

Страница 39: ...time interval beginning before and ending after midnight from Friday to Saturday follow the same procedure as outlined for Crono Daily taking into account for the point 1 the days from Monday through...

Страница 40: ...lowing the previously shown procedure On the top display will blink OFF Menu Activate the auger on the top display will blink ON Menu Menu Exit from the menu Load Esc 8 9 Test menu This menu permits t...

Страница 41: ...m speed 51 99 maximum speed Menu Menu Exit from submenu Esc Pass to the next submenu SMOKE FAN 2 SUBMENU Menu Menu As for SMOKE FAN 1 Pass to the next submenu AUGER Menu Menu Entering on the top displ...

Страница 42: ...the next submenu SOLAR PANELS CIRCULATION PUMP PS Menu Menu As for AUGER Pass to the next submenu DIVERTING VALVE Menu Menu As for AUGER Pass to the next submenu BURNER Menu Menu As for AUGER Press E...

Страница 43: ...nly with open side expansion tank A heating only arrangement may be divided in the following parts 1 Boiler delivery side temperature sensor S4 is located in its receptacle close to the boiler water d...

Страница 44: ...ery temperature sensor IR Heating system S5 Heating system return temperature sensor 9 1 2 General connection diagram for heating only purposes open expansion tank and mixing valve Key PI System pump...

Страница 45: ...Heating system return temperature sensor SP Plate heat exchanger 9 1 4 General connection diagram for heating only purposes closed type expansion tank on the hot sanitary water circuit SA version Key...

Страница 46: ...mperature value bigger than TH BOILER SECURITY A04 7 Bypass pump PR is ready to be activated when the temperature reaches the value TH BYPASS PUMP A14 but will be really turned on only if the boiler d...

Страница 47: ...nk sensor top side 9 2 2 General connection diagram for heating purposes with hot sanitary water storing tank equipped with double coil type heat exchanger and solar panels Key PI System pump S1 Solar...

Страница 48: ...tank circuit pump PS Solar panels pump IR Heating system V Non return valve SP Plate heat exchanger S5 Heating system return temperature sensor S4 Heating system delivery temperature sensor S3 Hot sa...

Страница 49: ...ump PR is ready to be activated when the temperature reaches the value TH BYPASS PUMP A14 but will be really turned on only if the boiler delivery side water temperature value will be bigger than that...

Страница 50: ...return temperature sensor V Non return valve 9 3 2 General connection diagram for heating purposes with closed expansion tank on the plate type heat exchanger circuit with puffer combi tank and solar...

Страница 51: ...ature value bigger than TH BOILER SECURITY A04 7 Bypass pump PR is ready to be activated when the temperature reaches the value TH BYPASS PUMP A14 but will be really turned on only if the boiler deliv...

Страница 52: ...rculation pump PI is used to charge the puffer with heat while the heating system circulation pump shown in the diagram is the pump which delivers heat to the building Therefore this pump will have to...

Страница 53: ...N ZONES SYSTEMS CONNECTIONS As a separate accessory Arca S r l may supply the 4 zones control board to control a 4 zone heating system code SCH 0005C which will be connected to the main control system...

Страница 54: ...ood only operation Remove from any part of the wood chamber any residual combustion product Using the special brush supplied clean the triangular smoke passages in the heat excanging zone lower door E...

Страница 55: ...passages for plugging by ashes or clinkers Unscrew the air flow adjusting screws 6 completely open the duct and vacuum clean the ashes 11 4 Special maintenance At the end of each season a deeper clean...

Страница 56: ...security thermostat trip optional water overheating pellet box security thermostat trip optional internal clock error firing failed accidental cutting off security pressure switch trip optional TO RES...

Страница 57: ...oiler does not reach the operation temperature a Boiler plugged b Pumps not connected c Wood charged without respecting the recommended prescriptions d Boiler not correctly dimensioned to the real hea...

Страница 58: ...uire a progressive first firing to allow the refractory parts to dry out completely At the first firing we recommend to use only a small amount of wood letting the water temperature raise gradually ot...

Страница 59: ...y periods etc How long they will last depends upon the flame acidity degree as well more or less accurate cleaning and maintenance operations of the grate zone if the boiler operates correctly using t...

Страница 60: ...l power the humidity degree and the average ash dimensions may be required a grate with different slots shape in order to prevent slots plugging Usually the two grates the ones with longitudinal slots...

Страница 61: ...temperature will help in this case better install a mixing valve to lower the boiler delivery side water temperature Corrosion issues are not covered by the warranty because they are a consequence of...

Страница 62: ...62...

Страница 63: ...70206 Tel 0376 372206 Fax 0376 374646 E mail arca arcacaldaie com Tlx 301081 EXPMN I Sales direction Tel 0376 372617 Customers management Tel 0376 371454 Technical Department Ph 0376 371454 Gas boiler...

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