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18

4-6 welding process installation

Warning!

Operating the equipment incorrectly can cause serious injury and damage.

This part is about operating. Do not use the functions until you have read and

completely understood content of this manual.

●

MMA(STICK) welding process installation:

Fig. 4-6-1: Installation for MMA-basic

Fig. 4-6-2: Installation for MMA-6010 (CEL)

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Содержание 160

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Страница 2: ...into the output socket and fasten it f 2 f1 MODEL No X I2 U2 1 100 60 MADE N I STANDARD GB15579 1 2004 20 200A A 115 89A 1 50 60Hz U2 I2 28V 4 6V 3 2 5V2 U1 220V 230V I1max 48A I1eff 21 5A U0 9V ARC200 10A 20 4V 200A 28V PROTECTION DEGREE P I 21 INSULATION DEGREE F E L N E N L GND 0 OFF AC 220V 230V ON GND PE Earth SMAW welding with basic electrode E7016 E7018 1 Plug the ground cable into the outp...

Страница 3: ...0 4 8 5 6 6 4 1 6 2 0 2 4 3 2 4 0 4 8 5 6 6 4 2 4 3 2 4 0 4 8 5 6 6 4 3 32 1 8 5 32 3 16 7 32 1 4 1 16 5 64 3 32 1 8 5 32 3 16 7 32 1 4 3 32 1 8 5 32 3 16 7 32 1 4 40 85 75 125 110 165 140 210 160 250 210 315 20 45 35 60 40 90 80 130 105 180 150 230 210 300 250 350 80 125 110 165 150 210 200 275 255 340 330 415 ELECTRODE TYPE METAL THICKNESS MilliMeters Inches 7018 7024 Ni CI 308L 2 4 3 2 4 0 4 8 ...

Страница 4: ...n If you treat your product carefully this definitely helps to prolong its enduring quality and reliability things which are both essential prerequisites for getting outstanding results Production specification may change without advance notice The model you purchase is ARC160 200 ARC200II 250II Please find corresponding models from the Contents Important Please take special note of safety rules a...

Страница 5: ...must be kept in legible condition not removed not be covered pasted or painted cover Safety inspection The owner operator is obliged to perform safety inspection at regular intervals The manufacturer also recommends every 3 6 months for regular maintenance of power sources Electric shock can kill Touching live electrical parts can cause fatal shocks or severe burns The electrode and work circuit i...

Страница 6: ...uipment as follow mains signal and data transmission leads IT and telecoms equipment measurement and calibration devices Wearers of pacemakers Measures for minimizing or preventing EMC problems Mains supply If electromagnetic interference still occurs despite the fact that the mains connection in accordance with the regulations take additional measures Welding cables Keep these as short as possibl...

Страница 7: ...special precautions are required to prevent hazardous situations Connect work cable to the work as close to the welding zone as practical to prevent welding current from passing too long and creating fire hazards or overheat Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap Wear ear plugs when welding out of position or in confined places A...

Страница 8: ...ding gas for the and properly operating regulators designed for the gas and pressure used All hoses fittings etc should be suitable for the application and maintained in good condition Open the cylinder valve slowly and keep your head and face away from the cylinder valve outlet Valve protection caps should be kept in place over valve expect when the cylinder is in use or connected for use Hot par...

Страница 9: ...irflow to unit Safety markings Equipment with CE markings meets the basic requirements of the Low Voltage and Electromagnetic Compatibility Guideline e g relevant product standards according to EN 60974 Safety markings Equipment with CCC markings meets the requirements of implementations rules for China compulsory certification e g relevant product standards according to GB T 15579 Safety markings...

Страница 10: ...lization for intended purpose only 11 3 2 Machine installation rules 11 3 3 Power source connection 11 3 4 Welding cables instruction 12 4 ARC series 13 4 1 System components 13 4 2 Basic equipments for welding 13 4 3 Control panel 14 4 4 Interface 15 4 5 Installation 16 4 6 welding process installation 18 4 7 Technical data 19 4 8 Dimension 20 4 9 Disassembly and reassembly 20 5 TROUBLE SHOOTING ...

Страница 11: ...igh penetration power pretty weld formation Reliable and durable with patented technology ARC II series can weld cellulose electrodes 1 2 Functional principle This welding machine applies HF inverter technology Single phase input power is rectified filtered converted to AC by inverter reduced by transformer rectified by rectifier Then output adjustable DC current This process greatly improves the ...

Страница 12: ...utes that a machine can weld at rated load without overheating If overheats thermostat s will open output stops Wait for fifteen minutes for the machine to cool down Reduce amperage or duty cycle before welding Note Exceeding duty cycle can damage the machine and greatly reduce its lifespan Fig 1 4 1 Duty cycle ...

Страница 13: ... manufacture 1 6 Warning label The warning label is affixed on the top of machine Fig 1 6 1 Warning label 2 VERSIONS BRIEFS Professional welding of special materials requires special welding parameters Different models of the power sources are matched to different weldings ARC series This series use the MOSFET tube as inverter device the inverter frequency is as high as 100KHZ This series welding ...

Страница 14: ...source is IP21S However the internal key components must be protected from direct soaking Warning A machine that topples over or falls from its stand can cause injury Place equipment on an even firm floor in such a way that it stands firmly The venting duct is very important for safety protections When choosing the machine location make sure it is possible for the cooling air to freely enter and e...

Страница 15: ...is used please do as shown in Fig 3 4 1 Wrong Coil the excess ground cable and welding cable in same direction respectively Correct Straighten the ground cable and welding cable and make them close to each other Bundle the ground cable and welding cable together running the wires close to the ground Correct When the excess cables are only be used by rolling up coil the cables to two windings in re...

Страница 16: ...mponents 4 2 Basic equipments for welding Only be equipped with the necessary accessories can the power source ARC series operate well The following is the needed accessories list STICK welding Power source Ground cable Electrode holder Electrode TIG welding Power source Ground cable TIG torch with gas valve switch Gas regulator gas hose gas cylinder to supply the machine with shielding gas Weldin...

Страница 17: ...the power source some identification may be slightly different from power source identification but the manner of working is the same Warning Operating the equipment incorrectly can cause serious injury and damage Do not use the functions described here until you have read and completely understood all content of this manual Fig 4 3 1 Control panel Fig 4 3 2 Control panel ...

Страница 18: ...ece thickness groove shapes welding position electrode diameter etc Welding current decides welding seam penetration and wire melt speed 4 Arc force current adjustment knob Used for adjusting the arc force current During welding improper operation or droplet transfer may cause short circuit between the electrode and work piece To reduce this problem when the arc voltage is low increase the arc for...

Страница 19: ...be fatal If the machine is plugged into the mains electricity supply during installation there is high risk of very serious injury and damage Do not use the functions described here until you have read and completely understood safety rules in the beginning Only carry out work on the machine when the mains switch is on turn off position the machine is unplugged from the mains Installation environm...

Страница 20: ...rician Avoid connecting two power sources to one breaker Please refer to Table 4 5 1 to check if standard of input voltage breaker and input cable is suitable Fig 4 5 1 Connections of power cord and distribution box Model 160 200 250 Power supply 1 phase AC220 230V 50 60Hz Electricity grid min power KVA Power grid 12 12 16 Generator 18 18 25 Input protection A Fuse 60 60 60 Circuit breaker 60 60 6...

Страница 21: ...tly can cause serious injury and damage This part is about operating Do not use the functions until you have read and completely understood content of this manual MMA STICK welding process installation Fig 4 6 1 Installation for MMA basic Fig 4 6 2 Installation for MMA 6010 CEL ...

Страница 22: ...ge frequency 1 phase AC220 230 10 V 50 60Hz Rated input capacity KVA 5 3 7 9 4 Rated input current A 24 5 32 5 43 5 Rated duty cycle 40 35 Rated open circuit voltage V 9 Range of welding current A 20 160 20 200 20 250 Range of arc force current A 50 100 Hot start current A 50 Protection class IP21 Insulation class F Efficiency 80 Cooling style Forced air cooling Weight Kg 9 5 ...

Страница 23: ...Dimension Table 4 8 1 Dimension 4 9 Disassembly and reassembly 4 9 1 Disassembly and reassembly of unit Fig 4 9 1 Disassemble and reassembly of unit NO Item Unit mm Unit inches 1 length 389 15 3 2 Width 155 6 1 3 Height 300 11 8 ...

Страница 24: ... deflector 766003 00279 2 12 Right radiator 264005 00103 1 13 MOSFET tube 735002 00013 12 14 Press pieces 766003 00354 12 15 Diode 730001 00005 12 16 Rectifier bridge 735004 00002 2 17 Left radiator 264005 00102 1 18 Middle board assembly 210570 00005 1 19 Bottom board assembly 210070 00007 1 20 Rack assembly 210200 00005 1 21 Flat washer ф4 779007 00017 12 22 Spring washer ф4 779007 00006 12 23 G...

Страница 25: ...ight radiator 264005 00103 264005 00103 1 13 MOSFET tube 735002 00013 735002 00013 12 4 735002 00037 8 14 Press pieces 766003 00354 766003 00354 12 15 Diode 730001 00005 730001 00005 12 16 Rectifier bridge 735004 00002 735004 00002 2 17 Left radiator 264005 00102 264005 00102 1 18 Middle board assembly 210570 00274 210570 00301 1 19 Bottom board assembly 210070 00007 210070 00307 1 20 Rack assembl...

Страница 26: ...46001 00040 746001 00057 1 6 Flat washer 779007 00017 779007 00017 4 7 Spring washer 779007 00006 779007 00006 4 8 Gb_cross_screws_type4 779002 00011 779002 00011 4 9 Rocker switch 745002 00006 745002 00068 1 10 Cable water proof clamp connector 773002 00008 773002 00025 1 11 Potentiometer knob 720031 00078 763005 00078 2 12 Potentiometer 720031 00042 779007 00042 2 13 Led green 715002 00016 77900...

Страница 27: ...ator does not light up fan does not run no output when machine switches on 1 Circuit breaker is damaged 2 No electricity on the electricity grid 3 Short circuit in the power supply cable 1 Check circuit breaker and fan 2 Check power supply on the electricity grid 3 Check the connection of power supply cable 2 Power on indicator lights up but not Protection on LED and no output 1 Over current prote...

Страница 28: ... ground connection Maintenance Please follow the instructions as below to ensure normal lifespan of power source Conduct safety check at regular intervals see Safety rules Dismantle machine side panels and clean machine inside with clean and low pressure compressed air by professional technician not less than twice per year Clean the components at a certain distance only damaged 4 Welding current ...

Страница 29: ...26 If a lot of dust has accumulated clean the cooling air ducts Daily maintenance Fig 6 1 Daily maintenance Ver 20210611 ...

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