background image

                              
 
 

 

  

24. Connect the winch control box cables 
to the winch. Refer to Warn installation 
instruction manual when wiring up winch. 
25. Ensure that all cables are installed well 
clear of all sharp or moving parts, by using 
cables ties from bolt kit. 
26. Cable tie main cables that go to battery 
in between underside of bar and brace. 
 
 Refer to photo to see where to cable tie to 
bull bar.

 

 
 
 
 
 
 
 

VEHICLE COMBINATION LAMP 

FUNCTION INDICATOR 

HARNESS 

RIGHT LEFT 

TURN LAMP 

GREEN 

GREEN / RED 

GREEN / YELLOW

EARTH BLACK  BLACK 

BLACK 

PARK LAMP 

RED 

BLUE/BLACK 

BLUE/BLACK 

 
 

 

27. Remove the splash guards attached to 
the bumper and remove the bumper and 
grille from vehicle.  The is done gently 
using a screw driver to remove the existing 
plastic fasteners.   
28. Remove the vehicle’s head lamps and 
then wire the indicator looms provided in 
the kit to the vehicle’s indicator loom using 
scotch locks.  Leave these new looms 
hanging freely for easy access when the 
bar is fitted and reattach the vehicle’s head 
lamps and grille. 
29. Position the bull bar on top of the 
chassis rails and bolt into place using the 
M12 x 40mm bolts, heavy-duty washers 
and spring washers. 
(Do not tighten)  
 

NOTE: Due to variations in the vehicle 

chassis rails it may be necessary to place a 

packer between the chassis rail top and the 

bull bar. A heavy-duty washer is supplied 

for this purpose. 

 

Refer to photo 

VIEWED FROM TOP OF BAR 

PHOTO ABOVE IS OF A 12 000LB WINCH

30/04/08 

Page 8 of 12 

3786405 

 

Содержание 3217300

Страница 1: ...inch bars 3417300 6172359 To suite non winch bar 3217300 WARNING FOR VEHICLES EQUIPPED WITH SRS AIRBAG WHEN INSTALLED IN ACCORDANCE WITH THESE INSTRUCTIONS THE FRONT PROTECTION BAR DOES NOT AFFECT OPERATION OF THE SRS AIRBAG TAKE NOTE OF THE FOLLOWING THIS PRODUCT MUST BE INSTALLED EXACTLY AS PER THESE INSTRUCTIONS USING ONLY THE HARDWARE SUPPLIED IN THE EVENT OF DAMAGE TO ANY BULL BAR COMPONENT C...

Страница 2: ...ER SHOULDER M12 4581070 8 WASHER FLAT M12 CHASSIS BRACKET TO CHASSIS 4581088 2 BOLT CHASSIS RAIL EXTENSION ADJUSTER 6151096 7 BOLT M12 x 1 25mm x 40mm 6151095 1 BOLT M12 x 1 25mm x 35mm 6151135 2 NUT M12 x 1 25mm 6151189 2 NUT M12 x 1 75mm 4581049 2 WASHER FLAT x 1 1 8 4581050 8 WASHER SPRING 4581007 8 WASHER HEAVY DUTY 13mm 4581008 2 WASHER HEAVY DUTY OFFSET 13mm 6151087 2 BOLT M10 x 25mm x 1 25m...

Страница 3: ...f 12 3786405 INDICATORS TO BULL BAR 3163015 1 COMBINATION LIGHT SURROUND KIT 180701 6 SCOTCH LOCK 6821152 6821151L 6821151R 2 1 1 TURN SIGNAL CLEARANCE LIGHT LOOM TURN SIGNAL CLEARANCE LIGHT TURN SIGNAL CLEARANCE LIGHT ...

Страница 4: ...n adjuster bolt and fully screw into bull bar 4 Do not tighten as this will be adjusted later 5 Assemble the two chassis brackets to the bull bar using two per side M12 x 35mm bolts heavy duty D washers shoulder washers heavy duty D washers spring washers and nuts Position the impact absorbers centrally on the upright slots These slots were provided to accommodate chassis height variations Tighten...

Страница 5: ...arbox 72 clockwise NOTE Both winches are viewed from gearbox end and cable spools from the bottom of both winches 9 Remove the cover from the control box 10 The three main power cables that go from winch to control box plus main power cable from control box to battery must be changed over using longer cables from bolt kit Make sure that you identify the colour codes on the new cables before closin...

Страница 6: ...d hold to one side Before 15 Remove the two bolts in the base of the control box and reposition them into the more centralised holes After 16 Place the 4 solenoids over the 2 metal stands that are facing upwards Make sure they line up with the holes in the base 17 Replace the 2 cap screws washers and nuts removed in step 13 above into original holes 18 Replace the black cover and refit the three c...

Страница 7: ... bull bar onto winch Align all four holes and secure using 1 x 7 16 bolts 7 16 spring washers and 7 16 flat washers on 10 12 000LB winch When using 8 9 000LB winch secure using 1 x 3 8 bolts on top holes and 1 x 3 8 bolts on lower holes plus 3 8 spring and flat washers 21 When all bolts are fitted and finger tight centralize bolts in holes and tighten top holes only using a stepped ring spanner 22...

Страница 8: ...d grille from vehicle The is done gently using a screw driver to remove the existing plastic fasteners 28 Remove the vehicle s head lamps and then wire the indicator looms provided in the kit to the vehicle s indicator loom using scotch locks Leave these new looms hanging freely for easy access when the bar is fitted and reattach the vehicle s head lamps and grille 29 Position the bull bar on top ...

Страница 9: ...r covers large hole on tie down plate 32 Adjust the bull bar to achieve a uniform gap to the grill and mudguards If additional height adjustment is required the M12 bolts fitted at step 5 may be loosened for additional adjustment Tighten all the fitted bolts including those fitted at step 5 to a torque of 77Nm or 80 ft lbs 33 Once the bar is secured to the vehicle using the 10mm holes in chassis b...

Страница 10: ... combination lamp to the vehicles indicator and clearance lamps Caution Cable tie all cables together and keep all cables clear of sharp edges and moving parts 36 Air deflector assembly Fit three M6 cage nuts to the upper deflector pannel as shown on the left For non 4 8 litre petrol engine vehicles assemble the second deflector pannel using M6x16mm bolts washers and flange nuts as shown on the le...

Страница 11: ...of the upper deflector into the cage nuts previously installed Fit two M6x16 bolts through the two slots on each side of the deflector with washers and flange nuts to fasten the deflector to the mating impact absorbers These slots are accessible through the cut outs in the deflector 30 04 08 Page 11 of 12 3786405 ...

Страница 12: ...ar to access with the ratchet and extension to tighten lights to bar 39 Fit number plate to bar using M6x16 bolts washers and flange nuts The two photos display the number plate positions for winch and non winch bars 40 Provision for high lift jack on both sides of bar 30 04 08 Page 12 of 12 3786405 ...

Отзывы: