19. Bolt the control box bracket to the
control box.
Fit the two grommets into the round holes
then thread the cable through.
Mount the control box bracket onto the top
pan, using M8 bolts, flat washers and
flanged nuts. Use the cable ties to ensure
the winch cables are secure, clear of
moving parts and sharp edges and tie them
together.
20. Place winch on a stand with mounting
holes facing upwards and lower bull bar
onto winch. Align all four holes and secure
using 1 ½” x 7/16”bolts, 7/16” spring
washers and 7/16” flat washers on
10/12,000LB winch. When using
8/9,000LB winch, secure using 1 ½” x 3/8”
bolts on top holes and 1 ¾” x 3/8” bolts on
lower holes, plus 3/8” spring and flat
washers.
21. When all bolts are fitted and finger
tight, centralize bolts in holes and tighten
top holes only, using a stepped ring
spanner.
22. Remove lower bolts.
23. Fit roller fairlead into cutout and refit
bolts and tighten firmly.
NB. For ease of tightening lower bolts,
use a stepped ring spanner to suit bolts
size.
30/04/08
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