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12

Read and understand safety and operating instruc-

tions in this manual before doing any work on

pump.

Only qualified personnel should electrically test

pump motor.

1. FAILURE TO PUMP; REDUCED CAPACITY OR DIS-

CHARGE PRESSURE

A. Suction leaks/lost prime:

1. Pump must be primed; make sure that pump vo-

lute and trap are full of water. See priming in-
structions, Page 8.

2. Make sure there are no leaks in suction piping.

3. Make sure suction pipe inlet is well below the

pool water level to prevent pump from sucking
air.

4. If suction trap gasket is defective, replace it.

5. Make sure pump is not trying to lift water more

than 3' (1M).

6. Make sure suction pipe is at least 1-1/2" (38mm)

in diameter.

B. Clogged pipe/trap/impeller, worn impeller:
1. Make sure suction trap is not clogged; if it is,

clean trap and strainer.

2. Make sure impeller is not clogged. See “Pump

Service”, Pages 9 and 10, for disassembly/assem-
bly instructions.

3. Impeller and diffuser may be worn. If so, order re-

placement parts from Repair Parts List, Pages 13
and 14.

C. Inadequate Circulation or Jet Action
1. Check for blocked fittings. Blocked fittings will

cause poor flow and poor jet action.

2. Check trap basket. If plugged, stop pump and

clean basket. Check and clean skimmer basket.

3. Check that gate valves are fully open.
4. Suction/discharge piping too small.
5. Check and clean pool filter.
6. Consult dealer/installer or service representative.

2.  CIRCUIT BREAKER IN HOME PANEL TRIPS RE-

PEATEDLY

A. Circuit:

1. Breaker must be of adequate capacity.

2. For GFCI breaker: test according to GFCI manufac-

turer’s instructions.

3. Make sure no other lights and appliances are on cir-

cuit.

4. Consult dealer/installer or service representative

B. Pump Motor:

1. Pump may be running too slowly; check voltage

at motor terminals and at meter while pump is
running. If low, see wiring instructions or consult
power company. Check for loose connections.

2. Pump may be too hot.

A. Check line voltage; if less than 90% or more 

than 110% of rated voltage consult a licensed 
electrician.

B. Increase ventilation.

C. Reduce ambient temperature.

D. Tighten any loose connections.

3. MECHANICAL TROUBLES AND NOISE

A. If suction and discharge piping are not adequately

supported, pump assembly will be strained. See
“Installation”, Page 6.

B. Do not mount pump on a wooden platform.

Securely mount on concrete platform for quietest
performance.

C. Air leak in suction line (bubbles in water return-

ing to pool). Repair leak; tighten trap lid (but not
with a wrench).

D. Foreign matter (gravel, metal, etc.) in pump im-

peller. Disassemble pump and clean impeller (see
“Pump Disassembly/Assembly”, Pages 9 and 10).

E. Cavitation:

1. Improve suction conditions.
2. Increase suction pipe size.
3. Decrease number of fittings.
4. Reduce flow and increase discharge pressure 

by partially closing discharge gate valve.

TROUBLESHOOTING GUIDE

Содержание AT230701

Страница 1: ...230701 AT231001 AT231501 AT230702 AT231002 AT231502 AT230703 AT231003 AT231503 Aquatools 600 S Jefferson Street Waterford WI 53185 North America 800 752 0183 FAX 800 582 2217 International 414 728 5551 FAX 414 728 4461 TELEX ITT 4970245 1995 Printed in U S A AT333 1 18 95 This manual should be furnished to the end user of this pump its use will reduce service calls and chance of injury and will le...

Страница 2: ...by this warranty Requests for warranty service must be made through the installing dealer This warranty shall not apply to any product that has been subject to negligence misapplication improper installation or maintenance or other circumstances which are not in Aquatools s direct control This warranty sets forth Aquatools s sole obligation and Purchaser s exclusive remedy for defective products A...

Страница 3: ...nly in a pool or spa installation 3 Trapped air in system can cause explosion BE SURE all air is out of system before operating or testing equipment Before pressure testing make the following safety checks Check all clamps bolts lids and system accessories before testing Release all air in system before testing Tighten Aquatools trap lids to 30 ft lbs 4 1 kg cm torque for testing Water pressure fo...

Страница 4: ...E Values given in table above are for pump motor only Add the amp draw for any addi tional accessories installed on pump motor circuit heater blower etc to the listed amp ratings when figuring circuit and circuit breaker requirements 23 08 10 12 8 00 4 00 4 25 17 08 7 00 10 69 11 50 1 1 2 NPT Suction Ø6 81 8 36 586 257 102 203 434 178 272 292 Ø173 212 108 1 1 2 NPT Discharge Port Union Connection ...

Страница 5: ...0 1 9 2 15 AT231001 AT241001 AT231003 AT241003 1 115 60 1 11 2 15 AT231501 AT241501 AT231503 AT241503 1 1 2 115 60 1 16 0 20 NOTICE Values given in table above are for pump motor only Add the amp draw for any addi tional accessories installed on pump motor circuit heater blower etc to the listed amp ratings when figuring circuit and circuit breaker requirements Figure 1B Dimensions In Inches mm ...

Страница 6: ...hand tight NOTICE Do not use pipe joint compound with plastics it causes cracking in some plastics and may damage components in piping system NOTICE Pump suction and discharge connections have molded in thread stops DO NOT try to screw pipe in beyond these stops Tighten the pump trap fittings only as much as it is required to insure a tight connection 1 1 2 turns past hand tight is sufficient Over...

Страница 7: ...g pump for service all flooded suction systems must have gate valves in suction and discharge pipes Plastic pipe will expand and contract as the temperature changes To allow for this use an expansion joint or flexible piping Fittings Hazardous suction Can trap and tear hair or body parts Can cause drowning Use only non entrapping suction fitting or double suction Pool fittings must conform to Inte...

Страница 8: ...circuit breaker as the master on off switch Plug into a GFCI receptacle on a 115 Volt 60 Hertz grounded circuit only the GFCI will sense a short circuit to ground and disconnect power before it becomes dangerous to pool users For size of GFCI required and test proce dures for GFCI see manufacturer s instruction In case of power outage check GFCI for tripping which will prevent normal pump operatio...

Страница 9: ...erience Keep an accurate thermometer in bath check it before getting in Keep pool water balanced that is maintain the water s pH between 7 2 and 7 6 Do not use or allow the use of the spa pool by anyone using alcohol or drugs The effects of hot water alcohol and or drugs can cause dizzi ness and falling loss of consciousness or heart attack PUMP SERVICE Pump should only be serviced by qualified pe...

Страница 10: ...ure 12 Make sure seal is firmly and evenly seated 4 Install rotating half of seal on impeller sleeve Push it onto sleeve until it butts against back of impeller 5 Insert impeller sleeve through center hole in seal plate Thread flinger over the end of the impeller sleeve 6 If motor has been removed from motor cover reinstall it now Set up seal plate in front of motor cover hold motor shaft with scr...

Страница 11: ...s Draining Pump Risk of electrical shock Unplug motor before draining pump 1 Drain all piping and storage tanks exposed to freezing temperatures 2 Be sure no airlocks are holding water in the system 3 Close all valves on suction and return piping 4 Remove drain plugs in bottom of volute and trap 5 Use a lid wrench to remove trap covers that have been overtightened or have taken a set and cannot be...

Страница 12: ...oo small 5 Check and clean pool filter 6 Consult dealer installer or service representative 2 CIRCUIT BREAKER IN HOME PANEL TRIPS RE PEATEDLY A Circuit 1 Breaker must be of adequate capacity 2 For GFCI breaker test according to GFCI manufac turer s instructions 3 Make sure no other lights and appliances are on cir cuit 4 Consult dealer installer or service representative B Pump Motor 1 Pump may be...

Страница 13: ... AT231502 AT241502 1 1 2 17190 0063 S Key Part No Description Qty Number 1 End Cap Screw 3 37337 0085 2 Cap and Cord Ass y 1 Chart at Right 3 Toggle Switch 1 16920 0511 4 Toggle Switch Boot 1 32800 0107 5 Baffle Ring 1 17290 0004 6 Motor 1 Chart at Right 7 Motor Cover 1 17190 0021 8 Flinger 1 C69 2 9 Seal Plate 1 17301 0150 9A Union Pkg 1 WC198 105 10 Shaft Seal 1 U109 358SS 11 Impeller 1 Chart at...

Страница 14: ...g Assembly 1 See Note at Right Nameplate 1 U33 155 Decal Use Copper Conductors Only 1 U27 635 Warning Tag 1 C63 12 Warranty Tag 1 C63 13 Decal GFCI Required 1 61002 0006 Motor No Impeller No HP Key No 1 Key No 8 3 4 AS900DLL C105 228PHS 1 AS900ELL C105 228PGS 1 1 2 AS920FLL C105 228PGS For complete suction trap order Pkg 115 Parts are common to all models listed except as noted Key Nos 1 Motor and...

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