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20 

 

INSTALLATION – PLUMBING & PLUMBING CONNECTIONS 

 

This  section  details  plumbing,  plumbing  connections  and  plumbing  diagrams  for  the  solar  storage  cylinder, 
gas booster, solar controller kit and solar collector kit. To install 

these components refer to the “Installation – 

Components

” section on page 16. 

 

Solar Storage Cylinder Plumbing & Plumbing Connections 
 

 

 

 Warning:

 

The pipe work between this solar water heater and a temperature limiting device, or this solar 

water  heater  and  a  hot  water  outlet  if  a  temperature  limiting  device  is  not  installed 

MUST BE

  of  copper. 

Plastic pipe 

MUST NOT

 be used. All compression fittings must use brass or copper olives. 

 

This solar water heater can produce water at a temperature and pressure which can exceed the performance 
limits of plastic pipe. This may result in pipe failure leading to severe water damage to the property. If plastic 
pipe is used as a hot water pipe in the property, then a temperature limiting device must be installed between 
the solar water heater and the plastic pipe work. 

 

All pipe work must be cleared of foreign matter before connection and purged before attempting to operate 
the  solar  water  heater.  All  olive  compression  fittings  must  use  brass  or  copper  olives.  Use  thread  sealing 
tape or approved thread sealant on all other fittings (never use hemp). 

 

A disconnection union must always be provided at the cold water inlet, solar cold water outlet, solar hot water 
inlet and hot water outlet of the solar storage cylinder to allow for solar water heater disconnection. 

 

All  Aquamax  storage  cylinder  water  fittings  have  a  plastic  liner  fitted. 
These  liners  must  be  in  place  for  the  solar  water  heater  to  function 
properly.  All  liners  are  correctly  positioned  during  manufacture  and 
should not require handling during installation, however if a liner is not 
correctly  inserted  or  aligned,  it  should  be  gently  pushed  back  into 
place before connecting any plumbing fittings. 

 

 Warning:

 Plastic liners must be in place for the solar water heater 

to function properly. Do not remove or damage liners. 

 

  Warning:

  Do  not  use  heat  near  plastic  liners.  Heat  can  be 

transferred by conduction which may damage liners. 

 

Solar Storage Cylinder Cold Water Inlet Connection

 

 

An approved isolation valve and non return valve must be installed in the cold water supply line to the solar 
storage cylinder. A non return valve must be fitted on the cold  water supply to the solar storage cylinder in 
compliance  with  Clause  5.9.1  of  AS/NZS  3500.4.  Due  to  the  high  temperatures  generated  by  solar  water 

Содержание SG165 Series

Страница 1: ...165 to SG415 Series Warning Use copper pipe ONLY Plastic pipe MUST NOT be used It is a requirement of a solar water heater installation that all pipe work be in copper and not plastic due to the effec...

Страница 2: ...r water heater is turned on Patents This solar water heater may be protected by one or more patents or registered designs in the name of Aquamax Australia Pty Ltd or Rheem Australia Pty Ltd Trade Mark...

Страница 3: ...6 Gas Booster Installation 17 Solar Controller Kit Installation 18 Solar Collector Kit Installation 18 INSTALLATION PLUMBING PLUMBING CONNECTIONS 20 Solar Storage Cylinder Plumbing Plumbing Connection...

Страница 4: ...not suitable for installation above 400 metres altitude and has NO WARRANTY for freeze damage if installed above 400 metres altitude This solar water heater is designed to be installed with an Aquamax...

Страница 5: ...f persons living in the house require additional safety protection from potential scalding This will keep the hot water supply temperature to the bathroom s and ensuite s below 50 C which will reduce...

Страница 6: ...r outlet to the solar control unit Note The Aquamax warranty does not cover damage caused by freeze conditions when the electrical circuit or electrical supply to the solar control unit is turned off...

Страница 7: ...lar collectors to the solar storage cylinder can become very hot Warning If the power supply cord or plug to the solar control unit or gas booster is damaged it must be replaced by a qualified person...

Страница 8: ...heat the water by solar gain The time to reheat the water in the solar storage cylinder will depend upon time of year time of day and prevailing weather conditions however the gas booster will provide...

Страница 9: ...5 years of installation Cleaning the Solar Collector Glass Ensure the solar collector glass is free of dust salt spray or any other matter which may reduce the effectiveness of the solar collectors If...

Страница 10: ...r can have a detrimental effect on the operation and or life expectation of the solar storage cylinder and pressure temperature relief valve Where there is a changeover from one water supply to anothe...

Страница 11: ...de and replacement if necessary refer to Periodic Maintenance on page 6 and Anode on page 8 Water Chemistry Levels Affecting Warranty The Aquamax warranty of this solar water heater will not cover res...

Страница 12: ...LED is flashing switch off the electrical supply at the power outlet to the solar control unit for five 5 seconds and then switch back on again If the green LED remains off or the red LED recommences...

Страница 13: ...ll occur when the solar heated water temperature is lower than the preset outlet temperature setting of the gas booster This may be experienced during periods of low solar energy gain or if there has...

Страница 14: ...mode power on for less than 48 hours Green rapid pulse Circulating water through collectors 3 x green Circulating water through collectors system power on for less than 48 hours no green remains off P...

Страница 15: ...d to Installers must be competently trained in Height Hazard Assessment Working at Height Procedures Assessment Use Wearing of correct height safety equipment harnesses etc All other relevant safety f...

Страница 16: ...pplied with solar water heater Tank Water Supply If the solar water heater is supplied with water from a tank supply and a pressure pump system is not installed then the bottom of the supply tank must...

Страница 17: ...ot necessary to allow for free air circulation under the base of the solar storage cylinder For outdoor installation the solar storage cylinder shall be installed freestanding on a level and stable co...

Страница 18: ...de The dimensions shown in the table below are the minimum clearance distances from the flue terminal These clearances must be observed at all times Below eaves balconies and other projections 300 Fro...

Страница 19: ...d Purging the Solar Collectors on page 9 The solar control unit is mounted on the side of the solar storage cylinder and controls system operation The solar control unit has a power cord which connect...

Страница 20: ...frame as defined in the Building Code of Australia Australian New Zealand Standard AS NZS 1170 2 2002 and the Australian Standard AS 4055 2006 and provides an acceptable method of installation where i...

Страница 21: ...ive compression fittings must use brass or copper olives Use thread sealing tape or approved thread sealant on all other fittings never use hemp A disconnection union must always be provided at the co...

Страница 22: ...the solar water heater is operated Before fitting the PTR valve make sure the valve probe has not been bent Seal the valve thread with thread sealing tape never use hemp and ensure the tape does protr...

Страница 23: ...ongly recommended the pipe work downstream of the relief valve be capable of carrying water exceeding 99 C Failure to observe this precaution may result in damage to pipe work and property Note A drai...

Страница 24: ...nstructions supplied with the solar controller kit for details on the installation and plumbing of the solar controller kit Refer to Solar Controller Kit Installation on page 18 for an overview of the...

Страница 25: ...ipe length solar cold solar hot and number of 90 bends Pipe Size 1 or 2 Collectors 3 Collectors Pipe Length 90 Bends Pipe Length 90 Bends DN15 40 metres 20 30 metres 20 DN20 NR NR 40 metres 20 For eac...

Страница 26: ...copper pipe avoiding accidental contact with the solar pipe work which can become very hot as high temperature water can flow from the solar collectors to the solar storage cylinder reducing pipe heat...

Страница 27: ...must always be installed after the non return valve and be the last valve prior to the solar storage cylinder Warning A non return valve MUST BE installed on the cold water line to the solar storage c...

Страница 28: ...perature Zone Plumbing Diagrams Two Temperature Zone Plumbing Diagram Gas Boosted Solar System with Integrated Gas Booster Two Temperature Zone Plumbing Diagram Gas Boosted Solar System with Remote Ga...

Страница 29: ...installed as part of a circulated hot water flow and return system in a building provided the following requirements are met The gas boosters preset outlet temperature setting is set to a minimum of...

Страница 30: ...29 Circulated Flow Return Plumbing Diagram Gas Boosted Solar System with Remote Gas Booster...

Страница 31: ...lector circuit with water under mains pressure and checking the pipe work for leaks during the commissioning procedure can be substituted for the pressure testing of the collector circuit If pressure...

Страница 32: ...ing should be noted It is necessary to check the gas supply pressure at the inlet to the gas booster and also the minimum gas test point pressure and the maximum gas test point pressure of the gas boo...

Страница 33: ...close the bleed valve To refill the solar collectors after draining and reinstate the solar water heater 1 Open all hot water taps in premises including shower s 2 Fully open cold water isolation val...

Страница 34: ...torage cylinder and tighten 2 Open all hot water taps in premises including shower s 3 Fully open cold water isolation valve on cold water line to solar storage cylinder This will purge air from hot w...

Страница 35: ...60 165 Weight kg Empty 100 90 75 60 Full 515 415 335 225 Dimensions A mm 1525 1535 1215 1410 B mm 230 215 215 190 C mm 565 590 530 530 D mm 685 620 620 487 H mm 1760 1755 1435 1605 Max Supply Pressure...

Страница 36: ...5 Dimensions A mm 1525 1535 1215 1410 B mm 230 215 215 190 C mm 565 590 530 530 D mm 685 620 620 487 E mm 20L Booster N A 1170 850 1020 26L Booster 1135 1130 810 980 H mm 1760 1755 1435 1605 Max Suppl...

Страница 37: ...36 This page is intentionally blank...

Страница 38: ...en the nearest branch office or Aquamax Accredited Service Agent s office and the installed site shall be the owner s responsibility 2 5 Where the water heater is installed in a position that does not...

Страница 39: ...r heater the duration of the protection afforded by this warranty may be greater than what is set out above Please call 1800 676 000 for details 4 Entitlement To Make A Claim Under This Warranty 4 1 T...

Страница 40: ...tomer in the event that a claim is made under the Aquamax warranty Plumber Name Company Plumber s licence number Compliance Certificate if applicable in your state Installation date Model serial numbe...

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