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16 

 

INSTALLATION – COMPONENTS 

 
This  section  details  the  installation  of  the  solar  storage  cylinder,  gas  booster,  solar  controller  kit  and  solar 
collector  kit.  To  install  the  plumbing  for 

these components refer to the “Installation  – Plumbing & Plumbing 

Connections” section on page 20. 

 

Solar Storage Cylinder Installation 

 

Solar Storage Cylinder Location 

 

The  solar  storage  cylinder  is  suitable  for  either  outdoor  or  indoor  installation,  however  if  the  gas  booster  is 
mounted  on  the  solar  storage  cylinder,  then  the  solar  water  heater  is  suitable  for  outdoor  installation  only. 
The solar storage cylinder should be installed close to the most frequently used outlet and its position chosen 
with safety and service in mind. 

 

Consideration  must  also  be  given  to  the  position  of  the  solar  storage  cylinder  in  relation  to  the  solar 
collectors.  There  are  limitations  to  both  the  maximum  length  of  the  solar  hot  and  solar  cold  pipes  (refer  to 
“Solar Pipe Lengths” on page 24) and the maximum height between the solar storage cylinder and the solar 
collectors 

(refer to “Maximum Height to Collectors” on page 24). 

 

Sufficient  and  safe  space  for  ease  of  service  and  access  to  the  gas  booster,  solar  control  unit,  sacrificial 
anode  and  relief  valve  should  be  considered  when  locating  the  solar  storage  cylinder.  The  solar  storage 
cylinder must be installed upright in a vertical position and must be accessible without the use of a ladder or 
scaffold. 

 

You must be able to read the information on the rating plate. If possible leave headroom of one solar storage 
cylinder height so the anode can be inspected and / or replaced. If adequate room is unavailable, the  solar 
storage cylinder must be disconnected, drained and removed to enable servicing.  

 

It  is  recommended  the  solar  storage  cylinder  be  installed  at  ground  or  floor  level  and  must  stand  vertically 
upright.  It  is not necessary to allow for free air circulation under  the base of the  solar storage cylinder.  For 
outdoor installation, the solar storage cylinder shall be installed freestanding on a level and stable concrete 
base 50 mm thick. 

 

The  top  of  the  solar  storage  cylinder  is  to  be  secured  to  the  wall  using  the  wall  bracket  and  fastening 
hardware provided 

(refer to “Wall Bracket Installation” on page 16). 

 

All  packaging  materials  must  be  removed  from  the  solar  storage  cylinder  prior  to  installation. This  includes 
the removal of the cardboard base of the carton from the underside of the solar storage cylinder. 

 

Do not install this solar storage cylinder in a roof space. 

 

Note: 

Damage to the storage cylinder caused by incorrect installation is not covered by warranty. 

 

Wall Bracket Installation 

 

It is a requirement of AS 5601 and AS/NZS 5601.1 that water heater is secured to a wall. The top of the solar 
storage cylinder is to be secured to a  wall using the  wall bracket and  fastening  hardware provided with the 
solar  storage  cylinder  (or  other  suitable  fasteners).  It  is  necessary  to  fix  the  bracket  to  the  wall  after 
positioning the solar storage cylinder but prior to plumbing the water and gas connections. 

 

To install the wall bracket: 

 

1. 

Position solar storage cylinder. 

2. 

Position  wall  bracket  on  top  of  solar  storage  cylinder  and  hard  up 
against wall. 

3. 

Mark wall where hole is to be drilled. 

4. 

Remove  bracket  and  drill  hole  to  receive  M6.5 masonry  anchor  (or 
other suitable fastener). 

5. 

Replace wall bracket and fix to wall using M6.5 masonry anchor (or other suitable fastener). 

6. 

Secure wall bracket to top of solar storage cylinder using two self tapping screws. 

 

Safe Tray 

 

Where  damage  to  property  can  occur  in  the  event  of  the  solar  storage  cylinder  leaking,  the  solar  storage 
cylinder  must  be  installed  in  a  safe  tray.  Construction,  installation  and  draining  of  a  safe  tray  must  comply 
with  AS/NZS 3500.4  and  all  local  codes  and  regulatory  authority  requirements.  AS/NZS 3500.4  also  has 
particular requirements when a safe tray must be installed.

 

Содержание SG165 Series

Страница 1: ...165 to SG415 Series Warning Use copper pipe ONLY Plastic pipe MUST NOT be used It is a requirement of a solar water heater installation that all pipe work be in copper and not plastic due to the effec...

Страница 2: ...r water heater is turned on Patents This solar water heater may be protected by one or more patents or registered designs in the name of Aquamax Australia Pty Ltd or Rheem Australia Pty Ltd Trade Mark...

Страница 3: ...6 Gas Booster Installation 17 Solar Controller Kit Installation 18 Solar Collector Kit Installation 18 INSTALLATION PLUMBING PLUMBING CONNECTIONS 20 Solar Storage Cylinder Plumbing Plumbing Connection...

Страница 4: ...not suitable for installation above 400 metres altitude and has NO WARRANTY for freeze damage if installed above 400 metres altitude This solar water heater is designed to be installed with an Aquamax...

Страница 5: ...f persons living in the house require additional safety protection from potential scalding This will keep the hot water supply temperature to the bathroom s and ensuite s below 50 C which will reduce...

Страница 6: ...r outlet to the solar control unit Note The Aquamax warranty does not cover damage caused by freeze conditions when the electrical circuit or electrical supply to the solar control unit is turned off...

Страница 7: ...lar collectors to the solar storage cylinder can become very hot Warning If the power supply cord or plug to the solar control unit or gas booster is damaged it must be replaced by a qualified person...

Страница 8: ...heat the water by solar gain The time to reheat the water in the solar storage cylinder will depend upon time of year time of day and prevailing weather conditions however the gas booster will provide...

Страница 9: ...5 years of installation Cleaning the Solar Collector Glass Ensure the solar collector glass is free of dust salt spray or any other matter which may reduce the effectiveness of the solar collectors If...

Страница 10: ...r can have a detrimental effect on the operation and or life expectation of the solar storage cylinder and pressure temperature relief valve Where there is a changeover from one water supply to anothe...

Страница 11: ...de and replacement if necessary refer to Periodic Maintenance on page 6 and Anode on page 8 Water Chemistry Levels Affecting Warranty The Aquamax warranty of this solar water heater will not cover res...

Страница 12: ...LED is flashing switch off the electrical supply at the power outlet to the solar control unit for five 5 seconds and then switch back on again If the green LED remains off or the red LED recommences...

Страница 13: ...ll occur when the solar heated water temperature is lower than the preset outlet temperature setting of the gas booster This may be experienced during periods of low solar energy gain or if there has...

Страница 14: ...mode power on for less than 48 hours Green rapid pulse Circulating water through collectors 3 x green Circulating water through collectors system power on for less than 48 hours no green remains off P...

Страница 15: ...d to Installers must be competently trained in Height Hazard Assessment Working at Height Procedures Assessment Use Wearing of correct height safety equipment harnesses etc All other relevant safety f...

Страница 16: ...pplied with solar water heater Tank Water Supply If the solar water heater is supplied with water from a tank supply and a pressure pump system is not installed then the bottom of the supply tank must...

Страница 17: ...ot necessary to allow for free air circulation under the base of the solar storage cylinder For outdoor installation the solar storage cylinder shall be installed freestanding on a level and stable co...

Страница 18: ...de The dimensions shown in the table below are the minimum clearance distances from the flue terminal These clearances must be observed at all times Below eaves balconies and other projections 300 Fro...

Страница 19: ...d Purging the Solar Collectors on page 9 The solar control unit is mounted on the side of the solar storage cylinder and controls system operation The solar control unit has a power cord which connect...

Страница 20: ...frame as defined in the Building Code of Australia Australian New Zealand Standard AS NZS 1170 2 2002 and the Australian Standard AS 4055 2006 and provides an acceptable method of installation where i...

Страница 21: ...ive compression fittings must use brass or copper olives Use thread sealing tape or approved thread sealant on all other fittings never use hemp A disconnection union must always be provided at the co...

Страница 22: ...the solar water heater is operated Before fitting the PTR valve make sure the valve probe has not been bent Seal the valve thread with thread sealing tape never use hemp and ensure the tape does protr...

Страница 23: ...ongly recommended the pipe work downstream of the relief valve be capable of carrying water exceeding 99 C Failure to observe this precaution may result in damage to pipe work and property Note A drai...

Страница 24: ...nstructions supplied with the solar controller kit for details on the installation and plumbing of the solar controller kit Refer to Solar Controller Kit Installation on page 18 for an overview of the...

Страница 25: ...ipe length solar cold solar hot and number of 90 bends Pipe Size 1 or 2 Collectors 3 Collectors Pipe Length 90 Bends Pipe Length 90 Bends DN15 40 metres 20 30 metres 20 DN20 NR NR 40 metres 20 For eac...

Страница 26: ...copper pipe avoiding accidental contact with the solar pipe work which can become very hot as high temperature water can flow from the solar collectors to the solar storage cylinder reducing pipe heat...

Страница 27: ...must always be installed after the non return valve and be the last valve prior to the solar storage cylinder Warning A non return valve MUST BE installed on the cold water line to the solar storage c...

Страница 28: ...perature Zone Plumbing Diagrams Two Temperature Zone Plumbing Diagram Gas Boosted Solar System with Integrated Gas Booster Two Temperature Zone Plumbing Diagram Gas Boosted Solar System with Remote Ga...

Страница 29: ...installed as part of a circulated hot water flow and return system in a building provided the following requirements are met The gas boosters preset outlet temperature setting is set to a minimum of...

Страница 30: ...29 Circulated Flow Return Plumbing Diagram Gas Boosted Solar System with Remote Gas Booster...

Страница 31: ...lector circuit with water under mains pressure and checking the pipe work for leaks during the commissioning procedure can be substituted for the pressure testing of the collector circuit If pressure...

Страница 32: ...ing should be noted It is necessary to check the gas supply pressure at the inlet to the gas booster and also the minimum gas test point pressure and the maximum gas test point pressure of the gas boo...

Страница 33: ...close the bleed valve To refill the solar collectors after draining and reinstate the solar water heater 1 Open all hot water taps in premises including shower s 2 Fully open cold water isolation val...

Страница 34: ...torage cylinder and tighten 2 Open all hot water taps in premises including shower s 3 Fully open cold water isolation valve on cold water line to solar storage cylinder This will purge air from hot w...

Страница 35: ...60 165 Weight kg Empty 100 90 75 60 Full 515 415 335 225 Dimensions A mm 1525 1535 1215 1410 B mm 230 215 215 190 C mm 565 590 530 530 D mm 685 620 620 487 H mm 1760 1755 1435 1605 Max Supply Pressure...

Страница 36: ...5 Dimensions A mm 1525 1535 1215 1410 B mm 230 215 215 190 C mm 565 590 530 530 D mm 685 620 620 487 E mm 20L Booster N A 1170 850 1020 26L Booster 1135 1130 810 980 H mm 1760 1755 1435 1605 Max Suppl...

Страница 37: ...36 This page is intentionally blank...

Страница 38: ...en the nearest branch office or Aquamax Accredited Service Agent s office and the installed site shall be the owner s responsibility 2 5 Where the water heater is installed in a position that does not...

Страница 39: ...r heater the duration of the protection afforded by this warranty may be greater than what is set out above Please call 1800 676 000 for details 4 Entitlement To Make A Claim Under This Warranty 4 1 T...

Страница 40: ...tomer in the event that a claim is made under the Aquamax warranty Plumber Name Company Plumber s licence number Compliance Certificate if applicable in your state Installation date Model serial numbe...

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