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ANTIHUPPING CLUTCH 

 

DISASSEMBLY OF THE CLUTCH FROM THE 
ENGINE 
 
 

• 

Remove the six screws that secure the ergal flange. 

 

 

 
 
 

• 

Remove the ergal flange. 

 

 
 
 

• 

Lock the clutch with the lock wrench (provided) and 
remove the nut. 

 

• 

Pull out the clutch unit from the main shaft of the gear 
box and continue the disassembly on the bench. 

 

 
 
 

• 

Remove the central cup. 

 
 
 

 

Содержание SXV 450 - 2007

Страница 1: ...SXV 450 550 Van Den Bosch Replica ...

Страница 2: ...c brake under extension 20 clicks from all closed STM CLUTCH Calibration of primary standard spring SXV VDB 450 wet race 120 kg Calibration of primary supplied spring SXV VDB 450 130 kg Calibration of secondary standard spring SXV VDB 450 wet race 30 kg Calibration of secondary supplied spring SXV VDB 450 40 kg Calibration of primary standard spring SXV VDB 550 wet race 130 kg Calibration of prima...

Страница 3: ...ccessory to the vehicle Remove the saddle Disconnect the jack from the regular battery and connect it to the external battery Feed the injection circuit of the vehicle by connecting the key jack on the handlebar Start the engine using the ignition button on the right side of the handlebar With the engine running disconnect the external battery and reconnect the installed battery To turn off the ve...

Страница 4: ...OSITION OF THE FRONT BRAKE LEVER The vehicle is prearranged for a remote adjustment of the distance of the front brake lever from the handlebar Use the adjustment knob on the left handlebar until the desired distance is obtained ...

Страница 5: ...cle is set up for locking the fork under compression as a launch control Press the fork all the way Press on the locking pin Release the fork so that the pin engages on the slot of the ring mounted on the fork Release the pin ...

Страница 6: ...ving to adjust the slack of the chain again Mount the chain tensioner pads in the direction indicated when installing the sprocket with more teeth Mount the chain tensioner pads in the direction indicated when installing the sprocket with less teeth WARNING Changing the direction of the chain tensioner pads corresponds to 1 tooth of the sprocket DIRECTION OF TRAVEL DIRECTION OF TRAVEL ...

Страница 7: ... shown to the side In order to adjust the hydraulic brake in extension operate on the screw shown to the side DE AERATION OF THE FRONT FORK To extract the air from the clutch stem remove the dust cap on each one of the fork legs With the help of a screwdriver open the bleed valve until the air inside is completely expelled ...

Страница 8: ...centric bushings must be first assembled Loosen the headstock nut Loosen the screw that closes the upper plate By operating on both fork legs loosen the tightening screws on the upper plate Slightly lift the upper plate by pulling it out by a few millimetres from the fork legs ...

Страница 9: ...r one immediately below the steering plate WARNING At this stage do not work on the ring nut for adjusting the steering angle located immediately under the bearings preload ring gear Loosen the screw that locks the lower eccentric ring nut Loosen the screw that locks the upper eccentric ring nut ...

Страница 10: ...e notch on the ring nut with the point where the tubes of the frame meet vehicle axis Restore the vehicle following in reverse the procedure just described FORK OFFSET ADJUSTMENT Loosen the headstock nut Loosen the screw that closes the upper plate Loosen the screw that closes the lower plate ...

Страница 11: ... by 180 Minimum offset reference WARNING Precisely line up the notch on the eccentric bushing with the reference on the steering plate Maximum offset reference WARNING Precisely line up the notch on the eccentric bushing with the reference on the steering plate ...

Страница 12: ...e hydraulic brake in high speed compression operate on the blue knob In order to adjust the hydraulic brake in extension operate on the screw shown to the side SPRING PRELOAD ADJUSTMENT NEGATIVE Loosen the locking screw of the spring pre load adjustment ring Using the adjustment pin provided act on the ring nut until the desired spring preload is obtained At the end of the operation tighten the lo...

Страница 13: ... on 3 different positions The adjustment is obtained by replacing or by turning the position of the bushing shown in the picture Two are the available bushings A Bushing for medium height B Eccentric bushing for max or min height depending on the direction of the assembly A B ...

Страница 14: ...emove the six screws that secure the ergal flange Remove the ergal flange Lock the clutch with the lock wrench provided and remove the nut Pull out the clutch unit from the main shaft of the gear box and continue the disassembly on the bench Remove the central cup ...

Страница 15: ... Remove the thrust ring Remove the outside spring Remove the clutch pressure plate and the complete pack of disks Remove the inside spring ...

Страница 16: ...sc drum Remove the six steel balls WARNING The steel balls have to be greased before reassembly The two springs can be replaced with springs with a different elastic constant K to adapt the response of the clutch to its requirements ...

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