Applifast HK961 Скачать руководство пользователя страница 15

2580 series Hydraulic Installation Tools 

(HK961)

15

Refer to 

MAINTENANCE: General

Precautions

and illustrations.

The following procedure is for complete dis-
assembly - - disassemble only sub-assem-
blies necessary to check and replace dam-
aged seals, wipers, back-up rings and com-
ponents. 

Always replace seals, wiper, O-

rings and back-up rings of disassembled
sub-assemblies- -

see 

CAUTION

at begin-

ning of 

ASSEMBLY

.

1. Disconnect electrical connector.

Uncouple tool hydraulic hoses.

2. Remove tool’s retaining nut and nose

assembly anvil. Unscrew collet from tool’s
piston rod.

3. Unscrew coupling nipple and coupling

body. Drain hydraulic hoses into contain-
er. Discard fluid.

4. Push rearward on piston until remaining

hydraulic fluid is drained into container.
Discard fluid.

5.

NOTE: Do not remove hydraulic hoses
from tool unless replacing hoses.

If

necessary to remove hoses, uncover
hose fittings by sliding plastic shrouds
back.

6.

2580:

Loosen strain relief grommet.

Loosen set screw and carefully pry switch
out with a small screwdriver. Loosen two
wires at rear of switch. Remove switch

from cord. Pull cord out. Remove grom-
met. Disassemble electrical connector to
replace connector, or to rewire it.

A2580:

Unscrew air trigger assembly.

Loosen air fitting. Pull out hose. Loosen

air quick disconnect and remove.

7. Remove pintail deflector, 123144,- - twist

and pull in the same motion.

8. Remove socket screw from rear gland

and barbed retainer.

9. Insert two 5/16 pins in opposite holes in

rear of barbed retainer. Using bar placed

between pins, unscrew retainer.

10.Remove dump valve from open cylinder.

11.See Fig. 5- - place Spacer, 123112-1,

over threaded end of piston. Screw
Piston Assembly Tool onto piston. Press
or  drive piston, front gland and rear
gland out of cylinder - - place hose ends
in container to catch oil that is forced out
by piston.

12.Use a small diameter dull pointed rod to

remove all O-rings and seals - - clean

parts and examine for wear and other
defects.

D

D

ISASSEMBLY

ISASSEMBLY

WARNING: Be sure electric control cord
is disconnected from POWERIG®
Hydraulic Unit 

before

disconnecting

tool’s hoses from hydraulic unit. 

ALWAYS

disconnect connections in this order to
prevent possible severe personal injury.

Содержание HK961

Страница 1: ...Instruction Manual Alcoa Fastening Systems Model 2580 Series Hydraulic Installation Tool...

Страница 2: ...2580 series Hydraulic Installation Tools HK961 2...

Страница 3: ...PREVENTIVE MAINTENANCE SYSTEM INSPECTION POWERIG HYDRAULIC UNIT MAINTENANCE TOOL MAINTENANCE NOSE ASSEMBLY MAINTENANCE GENERAL PRECAUTION TROUBLESHOOTING 13 14 DISASSEMBLY 15 ASSEMBLY 16 17 SUBASSEMB...

Страница 4: ...n er ejecting may occur 17 Where applicable always clear spent pintail out of nose assembly before installing the next fastener 18 There is possibility of forcible ejection of pintails or spent man dr...

Страница 5: ...tment of Interior and shall retain its operating characteristics at the most extreme temperatures to which it will be exposed Model 2580 Hydraulic Installation Tool with appropriate nose assembly inst...

Страница 6: ...2580 series Hydraulic Installation Tools HK961 6 Fig 1 Outside Dimensions...

Страница 7: ...2580 series Hydraulic Installation Tools HK961 7 Fig 2 Main Components...

Страница 8: ...t hose fittings and couplers contact a dirty floor or unclean working surface Foreign matter in hydraulic fluid may cause hydraulic unit valves and tool valves to malfunction WARNINGS Operators of Huc...

Страница 9: ...aulic unit disconnect hydraulic unit from power supply Attach nose assembly to tool 6 Reconnect hydraulic unit to power supply recon nect tool s switch control cord to unit Check oper ation of nose as...

Страница 10: ...STRUCTIONS NSTRUCTIONS CAUTION Remove excessive gap from between sheets for enough of the pintail to stick out of the collar for all the jaw teeth to grip into pintail grooves Jaws not fully gripping...

Страница 11: ...carry tools 4 Observe tool hoses and POWERIG Hydraulic Unit during operation to detect abnormal heating leaks or vibration POWERIG Hydraulic Unit Maintenance Refer to the applicable POWERIG Hydraulic...

Страница 12: ...se the procedure to correct misalignment and start over E Smear SUPER O LUBE or equivalent lubri cant on seals and mating surfaces to facili tate assembly and to prevent damage to seals SUPER O LUBE i...

Страница 13: ...nit not operating properly See applicable POWERIG Hydraulic Unit Instruction Manual b Unloading valve installed backwards 6 Tool operates erratically and fails to install fastener properly a Low or er...

Страница 14: ...r on Huck blind fastener not properly installed a Improper tool operation See 6 b Worn or damaged driving anvil in nose assembly 10 Tool hangs up on swaged collar of HUCKBOLT Fastener a Improper tool...

Страница 15: ...t with a small screwdriver Loosen two wires at rear of switch Remove switch from cord Pull cord out Remove grom met Disassemble electrical connector to replace connector or to rewire it A2580 Unscrew...

Страница 16: ...SEAL 8 See Fig 6 install GLYD RING Insertion Tool 121694 2580 into cylinder to prevent damage to GLYD RING Assembly 9 Carefluly drive or press piston into cylinder 10 Remove Tools 121694 2580 and 1231...

Страница 17: ...ore attaching nose assembly and using tool read entire PREPARATION FOR USE section Hold 3 8 hex wrench in back of tool when tightening collet Use pintail tube if necessary 18 See WARNING in DISASSEMBL...

Страница 18: ...2580 series Hydraulic Installation Tools HK961 18 Fig 3 2580 Series Sectional View...

Страница 19: ...2580 series Hydraulic Installation Tools HK961 19 Fig 3a 2580 Sectional View...

Страница 20: ...2580 series Hydraulic Installation Tools HK961 20 Fig 3b A2580 Sectional View...

Страница 21: ...2580 series Hydraulic Installation Tools HK961 21 Fig 3c 2580 25 Sectional View...

Страница 22: ...2580 series Hydraulic Installation Tools HK961 22 Fig 3d 2580 12 Sectional View...

Страница 23: ...ICKER L LOCATIONS OCATIONS The 2580 series tools come labeled with Sticker part number 590424 7400 which contains safety and pressure settings information It is necessary that this sticker remain on t...

Страница 24: ...t 110840 38ft 110841 52ft See appropriate section of DISASSEMBLY and ASSEMBLY See MAINTENANCE General Precautions 123020 Conversion Kit Includes 110439 Female Connector 1 110438 Male Connector 1 50343...

Страница 25: ...2580 series Hydraulic Installation Tools HK961 25 Fig 5 Removing Piston...

Страница 26: ...2580 series Hydraulic Installation Tools HK961 26 Fig 6 Installing Piston...

Страница 27: ...2580 series Hydraulic Installation Tools HK961 27 Fig 7 Optional Hose Kit 122854...

Страница 28: ...t No Description Quan 118944 2 Light Weight Hi pressure Hose 2 122839 Female Q D Hyd Fitting 1 122840 Male Q D Hyd Fitting 1 112143 2 Air Hose 1 506973 Female Straight Connector 1 506267 Male Q D Air...

Страница 29: ...2580 series Hydraulic Installation Tools HK961 29...

Страница 30: ...2580 series Hydraulic Installation Tools HK961 30...

Страница 31: ...2580 series Hydraulic Installation Tools HK961 31...

Страница 32: ...2580 series Hydraulic Installation Tools HK961 32...

Страница 33: ...2580 series Hydraulic Installation Tools HK961 33...

Страница 34: ...2580 series Hydraulic Installation Tools HK961 34...

Страница 35: ...s found to be defective in specifications workmanship and materials not other wise the direct or indirect cause of Buyer supplied molds material tooling or fixtures Buyer shall give Huck written notic...

Страница 36: ...Call our friendly knowledgeable factory trained service technicians today discover what makes us different 800 563 1293 www applifast com...

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