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Installation and Service Manual – Under-the-Counter Point of Use 5 Stage Reverse Osmosis System with Booster Pump 

 

Copyright © 2014 Applied Membranes, Inc.  

All Rights Reserved.

 

Page 16 

 

Replacement Pump & Pump Components 

 

System 
Flow 
Rate 

System 
Model 
Number 

Replacement 
Pump Model 

Replacement Power Supply 

Tank 

Shut-Off 

(TSO) 

Low 

Pressure 

Switch 

USA  

(U) 

Japan  

(J) 

European  

(E) 

12 GPD  AAA-125P* 

6840-2J03-B221 TAS114-19EP  TAS104-19  TAS234-19EP PSW240 LPS340G 

24 GPD  AAA-245P* 

6840-2J03-B221 TAS114-19EP  TAS104-19  TAS234-19EP PSW240 LPS340G

36 GPD  AAA-365P* 

6840-2J03-B221 TAS114-19EP  TAS104-19  TAS234-19EP PSW240 LPS340G

50 GPD  AAA-505P* 

8851-2J03-B423 TACS114-48 TACS104-48 TACS234-48RF PSW240  LPS340G

75 GPD  AAA-755P* 

8851-2J03-B423 TACS114-48 TACS104-48 TACS234-48RF PSW240  LPS340G

100

GPD

 AAA-1005P*  8851-2J03-B423  TACS114-48 TACS104-48 TACS234-48RF PSW240  LPS340G

 

 

 

6840-2J03-B221 

(6800 Series Low Flow Pump)

 

8851-2J03-B423 

(8800 Series High Flow Pump)

 

TAS114-19EP

(6800 Power Supply)

TACS114-48 

(8800 Power Supply)

PSW240 

(Tank Shut Off Switch)

LPS340G 

(Low Pressure Switch)

Pump Troubleshooting Information 

 

1)  The pump will not run: 

a)  Start at the source to determine where the electrical current flow has been interrupted. Use a multi-meter to check 

the line voltage, and the transformer output. If the transformer is not functioning properly its current capacity may 
have been exceeded. Replacement may be necessary. 

b)  If the transformer is properly sized, and is delivering the correct voltage to the system, remove the holding tank 

pressure switch (PSW) from the system by disengaging both connectors, and connecting the pump directly to the 
transformer. 
i)  If the pump now runs, the pressure switch is faulty, and needs adjusted or replaced. 
ii)  If the pump still fails to run, the electrical path has been interrupted within the motor, and should be replaced. 

2) 

The flow and/or pressure is too low: 

Most Aquatec boost pumps are designed to limit the maximum output pressure to 110 psi, to protect the membrane 
and other components from damage. The normal operating pressure as measured after the pump, and before the 
membrane, will be approximately 80 psi.  The flow rate of the 6800 series pump during operation is about 500 ml/min. 
The 8800 is double that flow. If these parameters are not being met, please check the following: 
a)  Is the pump properly sized to handle the production rate of the membrane, plus the brine flow allowed by the 

restrictor (usually 4 or 5 times the permeate production)? 

b)   Is the system receiving adequate feed water? The pump’s inlet chamber must be flooded to prevent performance 

robbing air ingestion into the compression chambers. 

c)  Debris entering the pump may restrict the pumping operation. Consult the factory for valve cleaning instructions. 

 

 

Содержание AAA-1005P

Страница 1: ...or Installation Operation and Maintenance of 5 Stage Point of Use RO System with Feed Booster Pump System Flow Rate Model Number 12 Gallons Per Day AAA 125P 24 Gallons Per Day AAA 245P 36 Gallons Per Day AAA 365P System Flow Rate Model Number 50 Gallons Per Day AAA 505P 75 Gallons Per Day AAA 755P 100 Gallons Per Day AAA 1005P A three digit voltage code is added to the end of the model number Exam...

Страница 2: ...be changed every three to six months depending on the quality of the feed water supply Conditions for Operation Source Water Supply Community Private Non Chlorinated or chlorinated as long as the carbon filter is in place and replaced every 6 months Membranes will be damaged by chlorine System Pressure 40 psi minimum 100 psi maximum Temperature 4º 38º C 40º 100º F Maximum Supply TDS Level 1500 ppm...

Страница 3: ... 3 6 months 2nd Stage Carbon block pre filter Every 3 6 months 3rd Stage Carbon block pre filter Every 3 6 months 4th Stage Reverse osmosis membrane Every 12 months 5th Stage Post carbon filter Every 3 6 months Connection Location Tubing Color System Feed IN From feed line to fitting at the entrance of the first filter housing Blue Reject Water From the flow restrictor to the drain saddle Black Pr...

Страница 4: ...m Variable speed drill with 7 16 drill bits and 7 16 open end wrenches or adjustable Phillips screwdriver Utility knife Teflon tape Check Location Determine the location for the installation of the RO system Avoid locations where the system might come in contact with hot water pipes or other hazards An electrical outlet is needed for the pump power supply Determine the location for the faucet Chec...

Страница 5: ...ittings and Tubing Compression fittings are used throughout the system To ensure an optimal seal tubing should be cut with the end square An angled cut or distortion of the tubing will not provide an efficient seal and may cause leaks Determine the length of tubing needed for each connection and cut each segment of tubing to the appropriate length To ensure a secure seal using quick connect fittin...

Страница 6: ...Installation and Service Manual Under the Counter Point of Use 5 Stage Reverse Osmosis System with Booster Pump Copyright 2014 Applied Membranes Inc All Rights Reserved Page 6 ...

Страница 7: ...d under the sink or if water continues to come out of the faucet turn off the main supply at the entry to the house Feed Adapter Installation For this step you will need o Wrench o Teflon Tape Feed Adapter Kit Blue Tubing Slip Joint Adapter with washer Ball Valve with nut 1 Install the ball valve into the slip joint adapter Wrap the threads on the ball valve with Teflon tape approximately 3 wraps ...

Страница 8: ...nger tight 4 Connect the other end of the tubing to the feed port on the RO System Feed Valve OPEN Position Feed Valve CLOSED Position Drain Saddle Installation For this step you will need o Variable speed drill w and drill bits o Phillips Screwdriver Drain Saddle Assembly Black Tubing 1 Drill a hole in the drain pipe a Select a location for the drain hole based on the design of the plumbing It sh...

Страница 9: ...e drain pipe with the hole in the drain saddle A drill bit or other long narrow object may be used to help align correctly d Use Phillips screwdriver to tighten the clamp Avoid over tightening 3 Install the drain tubing a Slide the black nut onto the end of the black plastic tubing threads facing outward b Insert the end of the black tubing into the fitting on the drain saddle c Secure the connect...

Страница 10: ...s been factory charged and covered with a blue cap 1 Locate the in out port on the top top of the tank Wrap the threads with Teflon tape approximately 3 wraps Connect the tank ball valve by threading onto the fitting Do not over tighten 2 Insert the tubing into the quick connect fitting on the ball valve 3 Connect the other end of the tubing to the tee on the inlet of the post carbon filter Tank V...

Страница 11: ...proper cutting tools We strongly recommend the use of a Relton type device Follow the directions that accompany the tool carefully 2 Faucet Installation Above the Countertop 1 Small Rubber Washer 2 Metal Faucet Hole Cover 3 Large Rubber Washer Below the Countertop 4 Plastic Locating Washer 5 Metal Lock Washer 6 Securing Nut Installed in on tubing 7 Plastic Tubing Insert 8 Plastic Ferrule 9 Compres...

Страница 12: ...rain lines are secure and free from leaks Slowly turn the feed valve counterclockwise until fully open the handle should be in line with the tubing as it enters the connection Check the stem seal for leakage If necessary tighten stem nut lightly Turn storage tank valve one quarter turn counterclockwise to open the valve the handle should be in line with the tubing as it enters the connection Open ...

Страница 13: ...change is complete 1 Remove pre filters from filter housings Use a filter wrench if the housings are too tight 2 Discard used filters but save o rings for re use 3 Clean inside of all housings with a mild soap solution and then rinse with RO water 4 Lubricate the o ring and replace in filter housing 5 Insert the new filters into the appropriate housings and replace the housings onto the system 6 D...

Страница 14: ...r well water etc for pressure A booster pump may be required Change in feedwater temperature The reverse osmosis membrane used in your unit is rated at 77ºF and 60psi Water production will decrease approximately 1 5 for each degree that your incoming water is below 77ºF It may be necessary to change to a higher flow membrane and flow restrictor Storage tank pressure is too low Check pressure with ...

Страница 15: ... AAA 1005 M T1812A100 H R1000QC Other Replacement Components Part Description Image H H14FWW33 Filter Housing White OR H10F O Ring for Filter Housing PV2012PME Membrane Housing H S4010ANW Storage Tank White 4 4 Gallon 3 2 Gal Usable Bladder Tank H J2021KW Clip Membrane Housing to Inline Filter H J2025PW Membrane Housing Clip Part Description Image H T5019 Faucet Non Airgap Long Reach Chrome H V105...

Страница 16: ...ut If the transformer is not functioning properly its current capacity may have been exceeded Replacement may be necessary b If the transformer is properly sized and is delivering the correct voltage to the system remove the holding tank pressure switch PSW from the system by disengaging both connectors and connecting the pump directly to the transformer i If the pump now runs the pressure switch ...

Страница 17: ...ell as water entering the motor from an external source c Squeaking may be associated with the by pass mechanism brush contact with the commutator surface or inadequate lubrication in the rear bearing Consult the factory 4 The pump is causing electrical noise interference a Try locating the pump on a dedicated electrical circuit separate from the device that is being interfered with b Consult fact...

Страница 18: ...ause of motor failure The pump is available with optional EMI RFI electronic noise suppression to reduce TV reception interference The 6800 series pump is capable of operating in a warm humid hostile environment where other pumps have been known to fail Key Optional Benefits Boosts pressure 40 to 120 psi adjustable Self priming 60 lift Fixed pressures to 160 psi Low voltage 12 24V for maximum safe...

Страница 19: ...down Self priming 60 inch lift Improved venting system removes moisture Corrosion resistant exterior Designed for 15 000 operating hours Outlet pressures up to 160 PSI Extremely quiet operation less than 52 DBA Runs dry without damage Low voltage 12 24V for maximum safety Power The 8800 Series pumps operate safely with low energy 24 watts low voltage 12 24V motors They can be used with compatible ...

Страница 20: ...not be liable for damages or delay caused by defective material Products returned to SELLER for warranty examination must be shipped freight prepaid SELLER S Liability SELLER SHALL NOT BE LIABLE FOR PROSPECTIVE PROFITS OR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES NOR SHALL RECOVERY OF ANY KIND AGAINST SELLER BE GREATER IN AMOUNT THAT THE PURCHASE PRICE OF THE SPECIFIC GOODS SOLD AND CAUSING THE AL...

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