Apex Instruments XC-3D55 Скачать руководство пользователя страница 4

Introduction

During the late 1990’s, the US EPA developed three new methods to account for these different 
variables in flow measurement.  These new methods allow the tester to account for velocity drop-off 
near the stack or duct wall and the yaw and pitch angles of flow.  The primary users of the new 
methods will be owners and operators of utility units subject to the Acid Rain Program under Title IV 
of the Clean Air Act.  Flow rates must be used to determine the units’ SO

2

 and NO

X

 mass emissions 

and heat inputs. The XC-3D55 was designed to be utilized with Methods 2, 2F, 2G and 2H.

US EPA Method 2G allows Type S probes and 3–D probes (DAT and spherical) to be rotated into the 
flow to measure total velocity pressure and yaw angle. The yaw angle is used to calculate ‘‘near-
axial’’ velocity from total velocity. 

Method 2F allows 3–D probes to be used to measure total velocity, yaw angles, and pitch angle 
pressure. Pitch angle pressure is used with a calibration curve to determine pitch angle. Yaw and 
pitch angles are used to calculate axial velocity from total velocity. 

Method 2H provides a procedure for accounting for wall effects by using either a default wall effects 
adjustment factor or one derived from near wall measurements. The wall effects adjustment factor is 
used with the Method 2-, 2G- or 2F-calculated velocity to derive a wall effects adjusted velocity. 

Volumetric flow rate is calculated by multiplying the average flue gas velocity by the stack or duct 
cross-sectional area.  Yaw and pitch characterize the extent ot which flue gas is not flowing straight 
out of a stack or duct.  From the standpoint of a tester facing a vertical stack, a yaw angle is 
represented by flow movement to the left or right of the stack centerline.  The pitch angle is 
represented by flow movement toward or way from the tester.

Some amount of yaw and pitch angle and wall effects are almost always present in utility stacks or 
ducts.  Flow disturbances produce flue gas flow that swirls and /or bounces off stack or duct walls. 
Determining axial velocity without accounting for the drop-off near the stack or duct wall can result in 
overstating the actual axial velocity.  Thus, when enough yaw, pitch or wall effects are present, 
Method 2 can overstate the measured flue gas velocities and thus, volumetric flow, because it only 
allows the total velocity to be measured and does not account for yaw angles, pitch angles, or wall 
effects.  If the test method overstates flow rate, a flow rate monitor calibrated using the test method 
may also overstate flow rate and result in overstated sulfur dioxide emissions and heat input.

Revision:01                                                   Page 3 of 23                                                     9/26/2017

Содержание XC-3D55

Страница 1: ...05 INTERPRET GEOMETRIC TOLERANCING PER MATERIAL FINISH CREATED CHECKED ENG APPR MFG APPR Q A COMMENTS DATE NAME TITLE SIZE DWG NO REV WEIGHT SCALE UNLESS OTHERWISE SPECIFIED SHEET 1 OF 1 DRAWING NOT T...

Страница 2: ...rations do not adversely affect our warranty Important Notice This instrument provides measurement readings to its user and serves as a tool by which valuable data can be gathered The information prov...

Страница 3: ...ak Check Page 15 16 System Calibration Checks Page 17 Back Purging System Page 18 21 Red Lion Cub 5 Programming Guide Page 22 Methods Comments Figures Page 4 Figure 1 Complete XC 3D55 System Page 5 Fi...

Страница 4: ...easurements The wall effects adjustment factor is used with the Method 2 2G or 2F calculated velocity to derive a wall effects adjusted velocity Volumetric flow rate is calculated by multiplying the a...

Страница 5: ...3D55 3 D Flow Measurement Console 1 Pitot Type 2D 3D or Type S 1 U PTX 3 D Pitot Sheath Extension 2 in Dia Sheath 1 4 in TFE Lines 1 PF 346XT32S Universal Probe Extension Flange Fits 3 4 6 in Ports 1...

Страница 6: ...p Generate Pressure and Vacuum NIST 0 to 5 H2O M5C 22 Thermocouple Simulator Source 12 1057 Digital Display Reference Inclinometer Speed Square Probe Leak Check Plugs QC F4 SS Female Quick Connect wit...

Страница 7: ...al Accurate within 2 range 0 5 0 0 5 w c minor divisions 02 M CUB5PB500 Process Meter 0 10VDC supply TC CUB5TCB0 Display tc pnl led 120 240V TOT4 36X72BL Totalizer quadrature 36x72 din with back light...

Страница 8: ...Process meters are utilized to convert the direct current voltage VDC output pulses from the various sensors into appropriate engineering units such as inches millimeters of water or degrees of rotat...

Страница 9: ...sure Pressure 1 2 3 M PSRD35A Inclinometer Amphenol Probe Temperature Display Velocity Pressure Display Pitch Angle Display Pitch Pressure Display M DP B5 B5 Main Power Figure 5 XC 3D55 Electrical Sch...

Страница 10: ...ng for accurate pressure measurements Two pressure transducers measure the velocity head P1 P2 pressure and the pitch P4 P5 and are connected to LED process meters scaled and calibrated to the appropr...

Страница 11: ...itot is faced into the gas stream flow and the pressure difference between the two ports equates to the velocity pressure This differential velocity pressure is measured with liquid manometers or elec...

Страница 12: ...into the probe extension and over the pitot probe Check P1 Position 5 Put anti seize on the four screws and insert into the collar 6 Securely tighten the four screws 7 8 9 With the assembled pitot tu...

Страница 13: ...5 Connect the Umbilical Pod Assembly UINC 3D to the XC 3D55 Console by connecting the male quick connects to the female quick connects P1 to P1 P2 to P2 P3 to P3 P4 to P4 P5 to P5 16 Insert the male t...

Страница 14: ...ing using the three point calibration procedure described in section 10 3 3 of US EPA Method 2F The device shall be recalibrated according to the procedure in section 10 3 3 no later than 90 days afte...

Страница 15: ...t until at least 7 6 cm H2O 3 in H2O pressure or a pressure corresponding to approximately 75 percent of the pressure measuring device s measurement scale whichever is less restrictive registers on th...

Страница 16: ...from the console 2 Press Reset to Zero 3 Connect the pressure measuring device with pressure generator to P1 Port 4 Vent all ports Let devices settle Record values for ZERO 50 of full range Value mus...

Страница 17: ...acceptable limit consult the Calibration Procedures section 4 Record the reading at each calibration check point Calibration Checks of Angle Measuring Device 1 Securely attach the calibrated Referenc...

Страница 18: ...edone Note that the selected traverse point should be one that demonstrates a readable p value If back purging at regular intervals is part of a routine procedure then comparative p measurements shall...

Страница 19: ...5 Thermocouple Meter Offset Guide TC CUB5TCB0 Press and hold SEL for 2 seconds Display will alternate from Pro to NO screen Press RST once Your screen should switch to1 InP screen Press SEL 5 times Di...

Страница 20: ...f 0 000 follow next 2 steps Press RST until each value equals 0 Hold SEL for 2 seconds to move to Inp 2 Press RST once to unlock the value Press RST once to unlock the value for change Press SEL 3 tim...

Страница 21: ...s and hold SEL for 2 seconds Press RST 3 times to 3 DSP Press SEL 5 times to Pro Code Press RST to scroll through numbers and select 1st number Press SEL to lock the 1st number The display will automa...

Страница 22: ...change 2nd number 022 222 Press SEL to change 3rd number Press and hold SEL for 2 seconds and follow procedure for programming Pro NO Press RST repeatedly until reaching desired 1st number Press RST...

Страница 23: ...igure 10 Method 2 Determine the atmospheric pressure at the sampling elevation during each test run following the procedure described in section 2 5 of Method 2 Method 3 Determine the stack gas dry mo...

Страница 24: ...os End View of Probe Direction of Flow Figure 11 Probe Yaw Orientation Positive Negative Figure 10 Method 1 Traverse Point Determination Marks Mark Traverse Points on Probe according to Method 1 Marks...

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