APE Vibro 300-4 Скачать руководство пользователя страница 23

Страница: 23 / 36

Page 21

ILE

DRIVING E

DAT

ION EQ

UIP

800-248-8498

WWW.AMERICANPILEDRIVING.COM

MODEL 300-4 VIBRO

MAINTENANCE & TROUBLESHOOTING

Troubleshooting Chart

Symptom

Possible Cause

Solution

Oil blowing out

between gearbox

and hydraulic

motor

1. Blocked case drain.

2. Breather plugged or

damaged.

3. O-rings not sealing properly.

1. Ensure case drain hose is attached and not kinked.

2. Remove and clean breather, replacing if damaged.

3. Verify o-ring seal and cleanliness between gearbox

and motor.

Vibro gearbox

overheating at the

bearing covers

1. Vibro is being run too hard.

There is too much or too

little oil in gearbox.

3. Gearbox oil is damaged.

1. Check that the unit is penetrating at least 1 inch

of soil for every 30 seconds of operation. Allow

the vibro to cool down between sessions of hard

operation.

2. Set the gearbox upright and level and check the

sight glass. If the oil level is too high remove the

sight glass and allow some to drain. If it is too low

replace missing oil.

3. Check oil quality in sight gauge and drainage plug.

For oil that is black, milky, or contains large metal

flakes see the next symptom on this chart.

The gearbox

oil is discolored

or contains

contaminants

Gearbox oil has a dark or

milky appearance from

water, hydraulic oil, or dirt.

2. Damaged bearings or

eccentrics are leaving metal

flakes or brass chunks.

Check all seals, especially those near the hydraulic

motor, hoses, and the gearbox exterior for damage,

breaches, or faulty o-rings.

2. Perform the check bearings and eccentrics

procedure. If damage is found replace the

components and gearbox oil.

Gearbox is filling

with oil

Hydraulic oil is entering

the gearbox through a bad

motor seal.

Remove the hydraulic motor and check for damage

to the o-ring or gearbox.

Opening and

closing clamp

jaws seems

spongy or slow

The clamp cylinders are

dirty or inadequately

lubricated.

2. Clamp hoses contain air.

1. Inspect and lubricate clamps, clearing dirt as

needed.

2. Follow the Bleeding the Clamps procedure as

described earlier in this manual.

Vibro won’t come

up to normal

operating speed

1. Power unit at low RPM.

2. Hoses are damaged or

kinked.

3. Defective or damaged

hydraulic motor.

Power unit pumps need

repaired.

1. Raise the Power unit engine RPM.

2. Check all hose connections and fix any loose or

kinked lines.

3. Perform the Checking Hydraulic Motors procedure.

Replace a motor that shows damage.

4. Contact a Qualified Service Technician to service

or replace the power unit pump.

Содержание Vibro 300-4

Страница 1: ...americanpiledriving com 800 248 8498 www americanpiledriving com APE VIBRO OWNER S MANUAL APE VIBRO OWNER S MANUAL DEEP FOUNDATIONS SOLUTIONS DEEP FOUNDATIONS SOLUTIONS MODEL 300 4 VIBRO MODEL 300 4 V...

Страница 2: ...g or other electronic or mechanical methods without prior written permission of the publisher For permission requests write to the publisher addressed Attention American Piledriving Equipment Manual D...

Страница 3: ...VIBRO Copyright 2020 American Piledriving Equipment Inc All Rights Reserved GENERAL INFORMATION Quick Reference Guide This Quick Reference Guide will assist you in finding the information you re look...

Страница 4: ...arts installed in the product covered by this WARRANTY are warranted only for the remainder of the warranty as if such parts were original components of said product APE makes no other warranty expres...

Страница 5: ...operations 10 If there are any questions about the weights specifications or performance of the unit contact APE before handling and or operating the equipment 11 Check wire rope clips for tightness...

Страница 6: ...ecured parts may vibrate loose and fall causing injury and or property damage 28 Rounded and or damaged bolt heads and nuts should be replaced Proper torque values are necessary to prevent parts on th...

Страница 7: ...Check the oil level in the vibration case and add oil if required The oil level should be in the middle of the sight glass Change oil if it is milky or contaminated DO NOT OVERFILL Visually inspect a...

Страница 8: ...thout prior notice Using this manual Refer to the Table of Contents for the page location of applicable sections All weights and measurements are in English and Metric units Any revisions to this manu...

Страница 9: ...3 kN Bare Hammer weight 16 850 lbs 7 643 kg Est Operating Weight 21 095 lbs 9 569 kg Travel Weight 23 700 lbs 10 751 kg TABLE OF CONTENTS 300 4 VIBRO SPECIFICATIONS WARRANTY INFORMATION 2 300 4 VIBRO...

Страница 10: ...unting bolts for tightness 2 Inspect both movable and fixed jaw teeth 3 Inspect clamp lines and fittings leading to the clamp cylinder 4 Remove any air from the clamp lines by cracking them open at th...

Страница 11: ...stamped and welded with SS rod Greased slide Inspected clamp hoses replace if necessary Removed air from lines of clamp cylinder Stroked cylinder back and forth for visual check Put spare back up jaws...

Страница 12: ...NFORMATION This plate contains numbers key to identifying the unit This information is important when contacting APE for replacement parts or repair instructions Do not use the vibro as a lifting devi...

Страница 13: ...reate vibration The eccentric weights are driven by a hydraulic motors mounted on the vibration case The motors and four eccentrics are all gear connected to maintain a proper synchronization The ecce...

Страница 14: ...Equipment Inc All Rights Reserved GENERAL INFORMATION GENERAL INFORMATION Outer Suppressor Vibro Overview Elastomers Model name Safety Pin Motors Eccentric Bearing covers Sight Glass Brake Valve Manif...

Страница 15: ...cting the clamp to the vibrator must be connected as shown in the figure to the right For caisson clamps four hoses must be connected The two o ring jic fittings on the terminal manifold must be remov...

Страница 16: ...site or if air is present in hoses they must be bled prior to operation 2 Start and warm up the hydraulic power unit 3 With the power unit warmed up and running at 1500 RPM loosen the clamp close hose...

Страница 17: ...nit engine is shut down while the vibrator is clamped to a pile the clamp check valve will keep the vibrator clamped to the pile However system leakage could result in a loss of clamp pressure over ti...

Страница 18: ...tervals are for normal operating conditions Reduce the time by half when The average temperature is above 80 F 26 C or below 10 F 23 C Operating in a dusty or sandy area Operating for more than 12 hou...

Страница 19: ...ier for recommendations on mixing hydraulic oils See the warranty document at the beginning of this manual concerning fluid cleanliness and Understanding ISO Codes at the rear of this manual New hydra...

Страница 20: ...vibro gearbox Ideally the oil will fill midway up the sight glass when the vibro is upright If the level cannot be read remove the sight glass and clean the window with ether If you cannot read the ge...

Страница 21: ...pproximately 3 8 gallon into the bucket 10 Release the Clamp CLOSE button and reattach the fitting to the clamp The vibro is usually shipped with the hydraulic clamp already attached and hooked up If...

Страница 22: ...er mallet to check if it is loose If it is loose replace it and check the eccentrics 4 Inspect all visible components for chipping pitting corrosion or deformation 5 If no damage is found apply lube t...

Страница 23: ...ack milky or contains large metal flakes see the next symptom on this chart The gearbox oil is discolored or contains contaminants 1 Gearbox oil has a dark or milky appearance from water hydraulic oil...

Страница 24: ...Double check hose hookups 2 Perform Bleeding the Clamps procedure as described earlier in this manual Vibro won t start when DRIVE button is engaged 1 The Vibro won t drive while the clamp is open 2 H...

Страница 25: ...on t be accurate to these schematics Shipment If the shipment recipient and method of shipment isn t stated then APE will use its own judgment Shortages APE does not assume responsibility for any dela...

Страница 26: ...ent Inc All Rights Reserved REPLACEMENT PARTS Outer Suppressor Subassembly Replacement Parts Item no Part no Description Qty 1 1009844 300 4 NEW STYLE OUTER SUPP MACH 1 2 1007027 BRAKE VALVE ASSEMBLY...

Страница 27: ...32 6 HI ALLOY SPRING LW 0 75 34 7 HX SHCS 0 75 10x2x2 N 2 8 HX SHCS 0 75 10x1 75x1 75 N 32 9 FLANGE LOCK NUT 0 7500 10 B N 32 10 HHNUT 0 6250 11 B N 2 11 HI ALLOY SPRING LW 0 625 3 12 HX SHCS 0 625 11...

Страница 28: ...WWW AMERICANPILEDRIVING COM WWW AMERICANPILEDRIVING COM MODEL 300 4 VIBRO Copyright 2020 American Piledriving Equipment Inc All Rights Reserved REPLACEMENT PARTS REPLACEMENT PARTS Gearbox Subassembly...

Страница 29: ...RING 8 9 1008586 MOTOR BEARING BUSHING 2 10 1004574 HYDRO LEDUC PISTON MOTOR MA180 095170B 2 11 1008842 PINION GEAR 2 12 110370 PINION SHAFT 44 2 13 110312 MOTOR BEARING 4 14 110195 2 163 O RING 2 15...

Страница 30: ...E N T ION 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING COM WWW AMERICANPILEDRIVING COM MODEL 300 4 VIBRO Copyright 2020 American Piledriving Equipment Inc All Rights Reserved REPLACEMENT PARTS Br...

Страница 31: ...631073 POPPET VENT TO OPEN LOGIC VALVE SUN LOKA XDN 2 3 543105 CHECK VALVE SUN CXJA XCN 1 4 2 WAY PILOT SELECTOR VALVE SUN DRBB LEN 1 5 555195 DIRECT ACTING RELIEF VALVE SUN RDBA LCN 1 6 600189 16 SA...

Страница 32: ...112 4 492 320 640 16 6 149 80 160 14 10 41 14 15 10 20 11 21 5 38 1 Range Particles per milliliter The ISO cleanliness code is used to quantify particulate contamination levels per milliliter of fluid...

Страница 33: ...E N T ION 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING COM WWW AMERICANPILEDRIVING COM MODEL 300 4 VIBRO Copyright 2020 American Piledriving Equipment Inc All Rights Reserved REFERENCES NOTES Re...

Страница 34: ...0 4617 46751 511 545 682 14 0 5095 51584 564 602 752 1 8 0 6057 61332 767 818 1022 14 0 6799 68839 860 918 1147 1 1 8 7 0 7633 77282 1087 1159 1449 1 1 4 7 0 9691 98123 1533 1635 2044 12 1 0729 108636...

Страница 35: ...IVING E Q U I P M E N T ION 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING COM WWW AMERICANPILEDRIVING COM MODEL 300 4 VIBRO Copyright 2020 American Piledriving Equipment Inc All Rights Reserved RE...

Страница 36: ...te at the bottom of each page American Piledriving Equipment APE reserves the right to implement changes without prior notice Please visit www americanpiledriving com for the most recent version of th...

Результаты поиска

Содержание Vibro 300-4

Отзывы:

Похожие инструкции для Vibro 300-4

Бренды по названию

Популярные бренды

APE Vibro 300-4, Краткое руководство пользователя

Результаты поиска

Содержание Vibro 300-4

Отзывы:

Похожие инструкции для Vibro 300-4

Бренды по названию

Популярные бренды