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AOTAI AMIG350P, Руководство по эксплуатации

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11

Fig.1-4-1: Duty cycle

1-5 Applications

This series of machines have many welding processes and can weld most of the metal

materials, including carbon steel, stainless steel, aluminum and Al-Mg alloy, copper and

alloy, etc.

Recommended areas of use as follows:
- Automobile and car manufacture industry
- Chemical structure and engineering
- Boiler pressure vessel manufacture
- Shipbuilding and offshore engineering
- Electric power construction
- Vehicle manufacturing
- Mechanical industry
- Other industries

Содержание AMIG350P

Страница 1: ......

Страница 2: ...ou treat your product carefully this definitely helps to prolong its enduring quality and reliability things which are both essential prerequisites for getting outstanding results Production specification may change without advance notice The model you purchase is AMIG350P AMIG500P AMIG350PM AMIG500PM Please find corresponding models from the Contents Important Please take special note of safety r...

Страница 3: ...y signs All the safety instructions and danger warnings on the machine must be kept in legible condition not removed not be covered pasted or painted cover Safety inspection The owner operator is obliged to perform safety inspection at regular intervals The manufacturer also recommends every 3 6 months for regular maintenance of power sources Electric shock can kill Touching live electrical parts ...

Страница 4: ...fields EMF may be dangerous If electromagnetic interference is found to be occurring the operator is obliged to examine any possible electromagnetic problems that may occur on equipment as follow mains signal and data transmission leads IT and telecoms equipment measurement and calibration devices Wearers of pacemakers Measures for minimizing or preventing EMC problems Mains supply If electromagne...

Страница 5: ...re doing any welding Welding and cutting on closed containers such as tanks drums or containers can cause them to blow up Make sure proper steps have been taken When pressure gas is used at the work site special precautions are required to prevent hazardous situations Connect work cable to the work as close to the welding zone as practical to prevent welding current from passing too long and creat...

Страница 6: ...d gas cylinders regulators hoses and fittings designed for the process used maintain them and associated parts in good condition Use only compressed gas cylinders containing the correct shielding gas for the and properly operating regulators designed for the gas and pressure used All hoses fittings etc should be suitable for the application and maintained in good condition Open the cylinder valve ...

Страница 7: ...reduce duty cycle before starting to weld again Allow cooling period Do not block or filter airflow to unit Safety markings Equipment with CE markings meets the basic requirements of the Low Voltage and Electromagnetic Compatibility Guideline e g relevant product standards according to EN 60974 Safety markings Equipment with CCC markings meets the requirements of implementations rules for China co...

Страница 8: ...achine installation rules 13 3 3 Power source connection 13 3 4 Welding cables instruction 14 4 AMIG 350 500 P PM 16 4 1 System components 16 4 2 Basic equipments for welding 16 4 3 Control panel 17 4 4 Sub menu 23 4 5 JOB mode CALL STORE function 29 4 6 Interface 31 4 7 Installation 32 4 8 welding process installation 37 4 9 Technical data 38 4 10 Dimension 40 4 11 Disassembly and reassembly 41 5...

Страница 9: ...8 5 4 Structure 50 5 5 Installation and operation 52 5 6 Technical data 52 5 7 Dimension 53 5 8 Disassembly and reassembly 54 6 TROUBLE SHOOTING 58 7 CARE AND MAINTENANCE 61 ...

Страница 10: ...igent combination of parameters To achieve beautiful ripple pattern of welding seam with the function of double pulse MIG Store 100 sets of user defined parameters save the operator s time Perfect functions of starting arc and reducing melting ball while stopping arc Special 4 step mode is suitable for welding metal with good thermal conductivity with perfect welding quality when starting arc and ...

Страница 11: ...tic diagram 1 3 Output characteristics Fig 1 3 1 Output characteristics 1 4 Duty cycle Duty cycle is percentage of 10 minutes that a machine can weld at rated load without overheating If overheats thermostat s will open output stops Wait for fifteen minutes for the machine to cool down Reduce amperage or duty cycle before welding Note Exceeding duty cycle can damage the machine and greatly reduce ...

Страница 12: ...carbon steel stainless steel aluminum and Al Mg alloy copper and alloy etc Recommended areas of use as follows Automobile and car manufacture industry Chemical structure and engineering Boiler pressure vessel manufacture Shipbuilding and offshore engineering Electric power construction Vehicle manufacturing Mechanical industry Other industries ...

Страница 13: ...t models of the power sources are matched to different weldings AMIG350P PM AMIG350P PM apply the industrial standard design have Double Pulse MIG Pulse MIG MIG STICK LIFT TIG and GOUGING welding processes the output current is 350A AMIG500P PM AMIG500P PM apply the industrial standard design have Double Pulse MIG Pulse MIG MIG STICK LIFT TIG and GOUGING welding processes the output current is 500...

Страница 14: ...nstallation rules According to test protection degree of this power source is IP21S optional IP23S However the internal key components must be protected from direct soaking Warning A machine that topples over or falls from its stand can cause injury Place equipment on an even firm floor in such a way that it stands firmly The venting duct is very important for safety protections When choosing the ...

Страница 15: ...chnical data shown on the nameplate shall apply 3 4 Welding cables instruction When welding please pay attention to the followings a The welding cables should be kept as short as possible b If extended cable is used please do as shown in Fig 3 4 1 Wrong Coil the excess ground cable and welding cable in same direction respectively Correct Straighten the ground cable and welding cable and make them ...

Страница 16: ...by rolling up coil the cables to two windings in reverse direction and overlap them The number of turns for A is same as the number for B Handle the welding cable and ground cable according to above mentioned method Fig 3 4 1 Welding cables instruction ...

Страница 17: ...Fig 4 1 1 System components 4 2 Basic equipment for welding Only be equipped with the necessary accessories can the power source AMIG350 500P PM operate well The following is the needed accessories list MIG P MIG welding Power source Ground cable Welding torch gas regulator gas hose gas cylinder to supply the machine with shielding gas Wire feeder Welding wire TIG welding Power source Ground cable...

Страница 18: ...ect by pressing the appropriate button parameters are easy to be adjusted by rotating encoder Synergic adjustment makes the complicated operation much easier Note Some described parameters in this manual may be slightly different from the power source some identification may be slightly different from power source identification but the manner of working is the same Warning Operating the equipment...

Страница 19: ...lection button and the adjustment knob 1 are on the indicated selected parameter can be altered with the adjustment knob 1 3 Parameters selection button F1 Press this button one parameter indicator light is on and the corresponding parameter is chosen keep pressing this button can switch among the following parameters a dimension Sheet thickness Welding current Welding speed Peak current inductanc...

Страница 20: ...r Fig 4 3 3 Hold trigger Fig 4 3 4 Release trigger P03 Pre gas time P05 Initial parameter The base metal can be heated up rapidly despite the fast thermal dissipation at the start of welding P07 Down slope time The time from welding current to crater filler current I Welding current Uniform thermal input for the preheated base metals P06 Crater filler parameter Prevent burn through caused by too m...

Страница 21: ...20 Fig 4 3 5 2 step mode 4 step mode Fig 4 3 6 4 step mode Special 4 step mode initial parameters and crater filler parameters are adjustable Fig 4 3 7 Special 4 step mode Spot welding mode ...

Страница 22: ...ly saved with Store button 12 Welding speed indicator When the light is on the right display shows the preset welding speed in min and the wire speed and welding current voltage are calculated as a function of the a dimension parameter 20 13 Welding voltage indicator When the indicator lights up the right display shows the preset or actual welding voltage Important Power source open circuit voltag...

Страница 23: ...ger arc length For synergic MIG the inductance value when changing short circuiting transfer 5 0 5 0 harder stable arc 0 neutral arc soft low spatter arc In electrode MMA welding mode for influencing the short circuiting amperage at the instant of droplet transfer 0 soft low spatter arc 100 harder more stable arc 17 Wire feeding speed indicator When the indicator is on the left display shows the w...

Страница 24: ...ost gas time and slow wire feeding For details of how to set the Sub menu parameters please refer to Fig 4 4 3 Sub menu parameter setting Sub menu parameters for MIG P MIG Item Parameters Setting Range Min Value Factory Setting P01 Burn back time 0 01 2 00s 0 01s 0 08s P02 Slow wire feeding 1 0 22 0M min 0 1 M min 3 0 M min P03 Gas pre flow time 0 1 10 0s 0 1s 0 20s P04 Gas post flow time 0 1 ON 0...

Страница 25: ...ng speed is slower than the melting speed the long arc will cause conductive tip burned P03 Gas pre flow time Longer time will cause waste of gas and low efficiency shorter time will cause air hole during arc starting P04 Gas post flow time Longer time will cause waste of gas shorter time will cause air hole during crater filler period P05 Initial period Special 4 step mode and set the percentage ...

Страница 26: ...to swing welding seam become fish scaly automatically the depth and density of the fish scale welding seam is adjustable precise control of heat input In low current cool the melting pool reduce the deformation of the workpiece and the hot cracking tendency The melting pool can be periodically stirred grain refinement hydrogen and other gases are easily precipitated from the pool to reduce the por...

Страница 27: ...his time will turn to welding standard when choose at OFF the function closes P18 Special 2 step arc stopping time On special 2 step mode time for crater filler time When choose at number it is time for crater filler when reach to this time will turn to stop welding standard when choose at OFF the function closes P19 Separate adjustment mode Analog wire feeder in ON mode current and voltage can ad...

Страница 28: ...phic symbol IW Preset welding current Fig 4 4 2 Graphic symbol As shown in Fig 4 4 2 welding current is set as 100A Hot arc starting current H01 is 50 During the hot arc starting time H02 such as 0 5s the actual welding current is 100A 50 of 100A 150A Anti stick function In ON mode power source has anti stick function automatically Please refer to the below sub menu parameters setting for specific...

Страница 29: ... button 6 to select parameters Note Also can use wire material selection button s 7 to select 3 Use the adjusting knob to adjust the parameter value Fig 4 4 3 Sub menu parameters setting Important Adjust the parameters of current percent and arc length correction firstly before select the parameters of initial standard P05 and arc stopping standard P06 Press F2 to choose the desired one and then c...

Страница 30: ... comes with no jobs pre programmed A job has to be created before it can be retrieved To create a job proceed as follows 1 Set the welding parameters that you want to store as a Job 2 Briefly press the Store button 5 to change to the job menu The first vacant program location for the job is now indicated 3 Select the program location with the adjustment dial 1 or else leave the suggested program l...

Страница 31: ...Job correction 1 Set the welding parameters that you want to store as a Job 2 Briefly press the Store button 5 to change to the job menu The first vacant program location for the job is now indicated 3 Select the program location with the adjustment dial 1 or else leave the suggested program location unchanged 4 Press and hold the Store button 5 The left display reads Pro the job is stored in the ...

Страница 32: ...tart or stop the welding machine is done by the mains switch in the distribution box Please do not take this circuit breaker as the power switch 4 Power cord Three phase four wire system yellow green wire connection ground PE wire 5 Quick socket In Pulse MIG MIG it is used to connect with welding cable of wire feeding cable In Lift TIG it is used to connect with ground cable In MMA it is used to c...

Страница 33: ...re feeder control socket 4 7 Installation Warning An electric shock can be fatal If the machine is plugged into the mains electricity supply during installation there is high risk of very serious injury and damage Do not use the functions described here until you have read and completely understood safety rules in the beginning Only carry out work on the machine when the mains switch is on turn of...

Страница 34: ...33 Fig 4 7 1 Installation of the system components Welding cable components assembly Fig 4 7 2 Welding cable components assembly ...

Страница 35: ...nstallation Making an earth connection 1 Plug one end of the ground cable to the output socket of power source and turn it to fasten it 2 Connect the other end of the ground cable to the work piece Mounting the welding torch To ensure normal welding please make sure that the wire diameter contact tip welding torch welding wire tube are matched to each other Choose wire feeding tubes according to w...

Страница 36: ...e If the wire hose is too tight or too loose it will increase resistance for wire feeding and cause wire feeding in stable Installation environment requirements 1 It should be placed indoors without direct sunlight rainproof low humidity and less dust The ambient air temperature range is 10 40 2 The inclination to the ground should not exceed 10 ...

Страница 37: ...ng machine must be taken special design if it is powered by generator Please contact with manufacturer if you have such needs Connections of power cord and distribution box Warning Avoid hot line work Operating by professional electrician Avoid connecting two power sources to one breaker Please refer to Table 4 7 1 to check if standard of input voltage breaker and input cable is suitable Model 350...

Страница 38: ...llation Warning Operating the equipment incorrectly can cause serious injury and damage This part is about operating Do not use the functions until you have read and completely understood content of this manual MIG P MIG welding process installation Fig 4 8 1 Installation for MIG P MIG ...

Страница 39: ...38 STICK welding process installation Fig 4 8 2 Installation for STICK TIG welding process installation Fig 4 8 3 Installation for TIG 4 9 Technical data Single voltage ...

Страница 40: ...ight Kg 45 55 Insulation class H IP class IP21S or IP23S Table 4 9 1 technical data of single voltage Multi voltage Model 350 500 Voltage Frequency 3 220 380 440V 10 50 60Hz Rated input capacity KVA 14 5 25 Rated input current A 32 5 28 24 32 5 42 36 Range of welding current A 60 350 60 500 Range of welding voltage V 17 31 5 17 39 OCV V 103 106 Duty cycle 320A 30V 60 220V 350A 31 5V 60 440V 320A 3...

Страница 41: ...50 OCV V 96 106 95 106 Duty cycle 320A 30V 60 380V 350A 31 5V 60 525V 400A 34V 60 380V 500A 39V 60 525V Full load efficiency 87 Power factor 0 95 Wire diameter mm Ф0 8 Ф1 0 Ф1 2 Ф1 6 Gas flow L min 15 25 Dimension mm3 670 330 572 Weight Kg 45 55 Insulation class H IP class IP21S or IP23S Table 4 9 3 technical data of multi voltage 4 10 Dimension Fig 4 10 1 Dimension Table 4 10 1 Dimension NO Item ...

Страница 42: ...41 4 11 Disassembly and reassembly Fig 4 11 1 Disassemble and reassembly ...

Страница 43: ...single row socket 210580 00941 210580 00941 Dual row socket 8 Power transformer I 763001 00068 763001 00068 763001 00048 763001 00048 400V 763001 00292 763001 00292 415V 763001 00174 763001 00174 220 440V 9 Drive board 210310 00020 210310 00032 single row socket 210310 00118 210310 00118 Dual row socket 210310 00088 210310 00095 220 440V 10 Filter 752004 00017 752004 00017 400V CE 11 Power transfo...

Страница 44: ...003 00248 26 Filter capacitor 722001 00062 722001 00062 27 Polypropylene 722001 00070 722001 00070 28 Input capacitor holder 766002 00104 766002 00104 29 Bottom plate 262065 00066 262065 00066 30 Rack capacitor board 220293 00005 220293 00005 31 CD iron core output reactor 763004 00149 763004 00149 32 Current sensor 753001 00020 753001 00020 33 Display board 220503 00 011 220503 00011 single row s...

Страница 45: ...006 49 IGBT radiator 264005 00028 264005 00090 50 Radiator support 766002 00091 766002 00090 51 Output diode radiator 264011 00121 264011 00025 52 Current exchange inductor 220281 00008 220281 00008 220281 00005 220281 00005 220 440V 53 Fast recovery diode module 735006 00029 735006 00029 735006 00019 735006 00019 220 440V 54 Diode protection board 220455 00002 220455 00002 220455 00004 220455 000...

Страница 46: ...ack high wire feed control accuracy little influence by voltage and fast adjustment speed Enclosed wire reel box improve IP grade suitable for harsh use environment Adjustable damping device to adjust resistance to welding wire of different weight Reliable insulation design suitable for trolley and ground placement With over current protection device to prevent overload and short circuit Fault sel...

Страница 47: ... blue 4 Water inlet For connecting water outlet of water cooled torch red 5 Special control socket For automation or remote controller connection NO Description 1 4 485 serial communications 5 Voltage preset signal 6 Current preset signal 7 Manual wire feed switching signal 8 Gas test switching signal 9 Start and stop switching signal 10 15V 11 GND 12 13 Current with without contact signal ...

Страница 48: ...e power source through the control cable NO Description 1 Power supply for wire feeder AC31 40V 2 3 4 5 6 RS422 communication wire 7 Arc voltage feedback wire Table 5 2 3 Control socket of wirefeeder 9 Welding cable socket NO Description 1 Welding torch switching signal 2 Welding torch right hand button signal 3 Welding torch bottom button signal 4 Welding torch left hand button signal 5 Welding t...

Страница 49: ...parameters in this manual may be slightly different from the wire feeder some identification may be slightly different from power source identification but the manner of working is the same Warning Operating the equipment incorrectly can cause serious injury and damage Do not use the functions described here until you have read and completely understood all content of this manual Digital type cont...

Страница 50: ...correction indicators For correcting the arc length when the light is on the right display shows the arc length value shorter arc length 0 neutral arc length longer arc length 5 Inner temperature indicators This is reserved function cannot operate right now 6 Peak current Inductance For adjusting the peak current during the P MIG MAG welding process values range 5 0 5 0 shorter arc length 0 neutra...

Страница 51: ... the left display shows a dimension 11 Parameters selection button 1 Select parameters from following for adjustment a dimension Sheet thickness Welding current Wire feeding speed Peak current Inductance 12 Parameters selection button 2 Select parameters from following for adjustment Temperature indicator for the mains Arc length adjustment Welding voltage Welding speed Job Channel No 13 Parameter...

Страница 52: ...nd start feeding wire Turn current adjustment knob to adjust the wire feed speed Release the button and manual wire feeding will stop 2 GAS TEST button 3 wirefeeder motor 4 The electromagnetic valve 5 Main control board 6 Wire box 7 Wirefeeder Fig 5 4 2 Wire feeder structure 8 Display board 9 European torch connector ...

Страница 53: ...lux cored wire Fig 5 5 1 Wire feed rollers Important When use pressure device to adjust wire feed roll pressure too much pressure will cause wire crushed and the wire coating be damaged and it will cause the wearing out of feed rollers and increase the wire feeding resistance Suitable pressures for wires of different materials and diameters are as shown in Fig 4 7 7 Fig 5 5 2 Wire feed rollers ins...

Страница 54: ...Ф1 6 Spindle diameter mm 50 Gas flow L min 10 25 Dimension mm3 686 284 406 Weight Kg 15 Table 5 6 1 Technical data 5 7 Dimension Fig 5 7 1 dimension Table 5 7 1 Dimension Item Unit mm Unit inches length 686 27 Width 284 11 Height 406 16 ...

Страница 55: ...efeeder No Item Stock No Qty Remarks 1 Plastic front panel 764006 00108 1 2 European style copper interface 322017 00014 1 3 Water inlet socket 740002 00022 1 Blue 4 Water outlet socket 740002 00020 1 Red 5 Aerial socket 740001 00045 1 6 Aerial socket 740001 00046 1 ...

Страница 56: ...ingle row socket 210580 00931 1 Dual row socket 210580 01386 1 Push pull 14 Left panel 15 Wire feeding mechanism 321017 00003 1 16 Vertical plate 17 Handle 18 Handle jacket 328005 00002 1 19 Button switch 328005 00039 1 Green 20 Button switch 328005 00038 1 Red 21 European style spool box 324047 00001 1 22 Real panel 23 Solenoid valve 780999 02202 1 24 Over load protector 745013 00044 1 25 Water i...

Страница 57: ... 29 Bottom plate 30 Real 31 Nameplate 771002 02811 1 32 Right panel Table 5 8 1 Wirefeeder spare parts list 5 8 2 Wirefeeder Fig 5 8 2 Wirefeeder No Item Stock No Qty Remarks 1 Cover 780999 01983 1 2 Wire feed axle screw 328005 00053 2 ...

Страница 58: ...5 2 10 Intermediate wire feed tube 324017 00010 1 11 Wire guide tube 324017 00011 1 324017 00017 1 Special for AL 12 Motor feet 323017 00003 3 13 Motor 321011 00020 1 14 Pressure handle 328005 00058 2 15 Left pressure wheel frame 328005 00209 1 16 Right pressure wheel frame 328005 00208 1 17 Roller axis 321035 00002 2 18 Roller frame bushing 328005 00056 2 19 Spring 327047 00012 2 20 Roller screw ...

Страница 59: ... function Relevant Cause Remedy can be found according to below Error codes as shown in Table 6 1 Code Trouble Cause Remedy E03 Communication between the display board and main control board of wire feeder is abnormal PCB damage power supply abnormal wire broken Check and replace E10 Torch trigger fault No current output after pressing torch trigger for 2s Release torch trigger E15 Torch fault whe...

Страница 60: ...lead make sure that the mains plug is plugged in Check whether the air switch is on Board is damaged Control Board E19 Over heat protection The welding machine is over heat or Temperature Relay fault Shut down the welding machine and wait for cooling or replace Temperature Relay E30 Wire feeding is abnormal The current of Wire Feeder Motor is too high Check and repair wire feeder E40 Communication...

Страница 61: ...er necessary Check whether the size and material of filling metal and the guide tube is suitable Check the size type and wear patterns of tip Check whether the welding torch is too hot Check whether the cables and ground cable are firmly connected Check whether the setting parameters are correct Filler wire cannot feed in Check the wire feeder Check ON OFF function of welding torch Check whether g...

Страница 62: ...round connection Maintenance Please follow the instructions as below to ensure normal lifespan of power source Conduct safety check at regular intervals see Safety rules Dismantle machine side panels and clean machine inside with clean and low pressure compressed air by professional technician not less than twice per year Clean the components at a certain distance only If a lot of dust has accumul...

Страница 63: ...62 Fig 7 1 Daily maintenance Ver20210828 ...

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