33
6.1
General notes
A suitable maintenance is important for a longer duration of the equipment in good working condi-
tions and efficiency ensuring functional safety as time goes by.
All maintenance operations must be carried out by a qualified staff. The pump design and the mate-
rials used to manufacture it limit the maintenance interventions to a simple periodic cleaning.
The staff must be provided with the individual protections that are generally used for similar opera-
tions. They also must follow the safety rules described in section 6.2.
6.2
Safety rules during maintenance
The main rules to follow during maintenance interventions on the unit are:
1.
Disconnect the pneumatic supply before replacing any component.
2.
Do not wear rings, watches, chains, bracelets, etc. during maintenance operations.
3.
Always use the individual protections (gloves, safety shoes, etc.).
4.
Do not use naked flames, points or pins for cleaning.
5.
Do not smoke.
6.3
Recommended programmed operations
Every 50
Disassemble and clean the delivery and suction filters as well as the fluid passage ducts.
working hours
Note: If highly pigmented paints or paints with many particles tending to deposit are used, carry out
maintenance operations at shorter intervals.
Every 2000
Overhaul the whole painting unit and replace the worn components.
working hours
The component corrosion speed varies according to the type of paint and the working conditions. To
replace the worn components, follow the given instructions.
6.4
Diaphragm pump disassembly from its base support
PRECAUTIONS
Before disassembling the pump, follow carefully the instructions below:
a)
while disassembling the pump, avoid damaging the sealing rings, the diaphragms and
the gaskets
b)
To disassemble and reassemble the manifolds
-
and the pump covers
use a 5 mm Allen wrench and a 10 mm spanner.
c)
Disassemble, in this order, the intake manifold
, the delivery manifold
, the
side covers
, by unscrewing the socket head screw by means of the suitable span-
ners.
1-24
1-45
1-46
1-24
1-46
1-45
6. MAINTENANCE AND INSPECTION
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