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BOILER MATE

TM

TOP-DOWN

INDIRECT-FIRED WATER HEATERS WITH

TOP-MOUNTED COIL

The heat transfer medium should be water. If any product other than water is used, it must be a
non-toxic fluid suitable for human ingestion as determined by the FDA

Your AMTROL BOILER MATE™ has been carefully assembled and factory tested. To enjoy the full service your BOILER
MATE™ can provide, you should read and follow all of the instructions in this manual. When all installation steps have
been completed, make sure you also follow the enclosed post-installation and start-up checklists before using your
AMTROL product. You should also read carefully the sections describing proper product maintenance, and follow the
required procedures as you use your BOILER MATE™. Return this booklet to its original envelope, and keep it with the
BOILER MATE™. 

This manual may become out-of-date by later amendments. Check our web site,

www.amtrol.com or ask your AMTROL supplier for any updates relating to your product. 

Our goal is to ensure you are fully satisfied with your new BOILER MATE

. If any questions or concerns arise, call

Technical Service at 401-535-1216.

THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO POTENTIAL PERSONAL
INJURY AND OTHER HAZARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS
SYMBOL TO REDUCE THE RISK OF POSSIBLE INJURY AS WELL AS PROPERTY DAMAGE.

West Warwick, Rhode Island 02893

INSTALLATION, OPERATION

& MAINTENANCE

INSTRUCTIONS

MODELS:

TD-7Z
TD-41Z
TD-7ZDW
TD-41ZDW

WARNING: REVIEW ALL GENERAL SAFETY INFORMATION ON PAGE 3 PRIOR TO INSTALLATION.

Part #: 9040-628 REV B (7/04)

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Содержание BOILER MATE TD-41Z

Страница 1: ...follow the required procedures as you use your BOILER MATE Return this booklet to its original envelope and keep it with the BOILER MATE This manual may become out of date by later amendments Check ou...

Страница 2: ...R CLOSED HYDRONIC HEATING SYSTEMS 4 INSTALLATION Forced Hot Water Closed Hydronic Heating System 6 A General Installation Requirements 6 B Piping 7 C Electrical Wiring 8 D Post Installation and Start...

Страница 3: ...PLUMBING FIXTURE WILL NOT RESULT IN A DRY BOILER IF THE BOILER CONTINUES TO FIRE AN EXPLOSION HAZARD EXISTS THIS UNIT MUST BE INSTALLED AS A SEPARATE HEATING ZONE DO NOT CONNECT THIS UNIT TO AN EXISTI...

Страница 4: ...at the same time the BOILER MATE may not be supplied with enough hot boiler water to recover adequately The delivery of domestic hot water will be diminished In many but not all cases this is not a pr...

Страница 5: ...REQUIRED IF a Back flow preventer check valve or pressure reducing valve is installed anywhere between the BOILER MATE and the city main As needed pipe dope or Teflon tape Do not forget an EXTROL and...

Страница 6: ...ble Surfaces LEFT SIDE 10 REAR 1 RIGHT SIDE 10 FLOOR 0 TOP 30 FRONT 1 Recommended Clearance for Servicing LEFT 10 HEAD ROOM 30 RIGHT 10 REAR 1 FRONT 30 4 Instructions for reversing unit The unit is de...

Страница 7: ...TRANSFER MEDIUM MUST BE LIMITED TO A MAXIMUM OF 30 PSIG BY AN APPROVED SAFETY OR RELIEF VALVE ON YOUR BOILER THE TANK PRESSURE MUST BE LIMITED TO 150 PSIG MAXIMUM BY THE INSTALLATION OF A TEMPERATURE...

Страница 8: ...ions and ordinances or in the absence of such codes the National Electrical Code ANSI NFPA No 70 latest edition The BOILER MATE thermostat can be used for either 24 or 120V AC The thermostat is packag...

Страница 9: ...the BOILER MATE If set too high the resulting hot water can cause painful scalding with possible serious and permanent injury The temperature at which this occurs varies with a person s age and the le...

Страница 10: ...10...

Страница 11: ...valve from the top of the BOILER MATE taking care to avoid contact with the hot water which may drain out of the lines leading to the domestic uses 5 Drain the BOILER MATE until the water within the t...

Страница 12: ...THE ABSENCE OF LOCAL CODES WITH THE NATIONAL ELECTRIC CODE 2 HEAT EXCHANGER PACKAGE INCLUDE ITEMS 5 11 3 TORQUE NUTS 12 TO 14 FT LBS FAILURE TO USE THE CORRECT REPLACEMENT PARTS MAY MAKE YOUR UNIT UNS...

Страница 13: ...filter strainer in steam boiler systems 2 Insufficient or runs out of 1 BOILER MATE 1 Set BOILER MATE hot water at faucet temperature setting too low temperature control to a higher setting 2 Undersiz...

Страница 14: ...14 DATE SERVICE PERFORMED COMMENTS CONTRACTOR 9 SERVICE RECORD...

Страница 15: ...d as described in the Manual provided with the Product to any failure or malfunction resulting from abuse including freezing improper or negligent handling shipping by anyone other than AMTROL storage...

Страница 16: ...West Warwick Rhode Island 02893 Part 9040 628 REV B 7 04 16...

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