background image

-4-

j

THIS PRODUCT MUST BE INSTALLED AND

MAINTAINED BY A LICENSED PROFESSIONAL.  IN ADDITION
TO THE INSTRUCTIONS IN THIS MANUAL, FOLLOW ALL
APPLICABLE LOCAL AND STATE CODES OR IN THE
ABSENCE OF SUCH CODES, THE CURRENT EDITIONS OF
THE NATIONAL PLUMBING CODE AND THE NATIONAL
ELECTRIC CODE.

j

DRIP PAN AND DRAIN: To avoid leaking and/or
property damage, install with a drip pan connected to
an adequate working drain kept clear at all times.

j

CAUTION: Determine whether your water is corrosive
or acidic, and that there are no suspended solids, toxic
or other substances or abnormally high chlorine levels
in the water that could damage or affect the BOILER
MATE™ or the rest of your plumbing system.

USE GLYCOL ONLY WITH DOUBLE-
WALLED HEAT EXCHANGER

MODELS. Glycol is a hazardous substance. To avoid
seepage or leakage of glycol to surfaces where children or
animals can ingest it, use glycol only in double-walled
units, so that any leaks will most likely be released to the
atmosphere.  However, a leak to a surface area may still
occur, so any use of glycol must be monitored closely and
children and animals should be protected from contact
with the unit.

Do not connect the BOILER MATE™
domestic supply with baseboard or

other space heating units or elements. Any contaminants
in the baseboard units will contaminate the potable water
in the BOILER MATE™ and also adversely affect its
performance.

j

Wiring Options. Select either a Non-Priority or Priority
System:

Two options are available when wiring the controls of the
BOILER MATE™ in the space heating system (boiler and
distribution elements).

1. Non-Priority System -

The controls of the BOILER

MATE™ must be wired as a separate heating zone with
a standard zone valve or a separate circulator
dedicated to the BOILER MATE™ "zone".

NOTICE: 

In this non-priority option, the BOILER MATE™ will

be supplied just as another zone. This means that if all space
heating zones call for hot boiler water at the same time, the
BOILER MATE™ may not be supplied with enough hot boiler
water to "recover" adequately. The delivery of domestic hot
water will be diminished. In many, but not all  cases, this is not
a problem because the routine oversizing of boiler output is
adequate for both loads.

2. Priority System

- Under this wiring option the

BOILER MATE™ will be supplied before space
heating.  

In limited circumstances, space
heating can be lost in the home in

this priority mode. Any demand for space heating is
postponed until the BOILER MATE™ has reached its set
temperature.  This delay in supplying the space heating
zones is usually not noticed by the inhabitants of the living
spaces.  However, in the event of certain malfunctions
such as circulator or thermostat failure, space heating
could be delayed indefinitely. If undetected and
uncorrected, freezing damage to piping could result.

j

Select Circulator versus Zone Valve

The flow of hot boiler water to the BOILER MATE™ can be
controlled with either a motorized zone valve or a
circulator.

1. Zone valve

(system flow of 4-8 gpm).  If a zone valve is to

be used, a minimum flow rate of 4 gpm with all zones in
use is required with a maximum of 8 gpm with only the
BOILER MATE™ in use. Be sure the zone valve chosen has
a maximum pressure drop (Cv = 4) when fully opened.

2. Separate circulator.

The recommended way to provide

adequate flow through the BOILER MATE™ heat
exchanger is to use a separate dedicated circulator with a
minimum flow rate of 4 gpm (10 feet of head minimum) and
maximum flow rate of 8 gpm.  This option may be used
even though the heating system utilizes zone valves.

j

All installations require a low-water cut-off or automatic
fill valve on your boiler system to reduce the risk of
boiler water loss. 

j

Steam boiler installations require a low-water cut-off
which is also required by most codes.

j

Installation of a vacuum breaker is required to prevent
damage to the BOILER MATE™ when drained.

2. PRE-INSTALLATION CHECKLIST

IMPORTANT STEPS AND DECISIONS REQUIRED BEFORE INSTALLATION

Do not locate this product where
leaking and flooding could cause

damage to surrounding property.

 

    

 

 

 

 

 

 

 

  

 

 

 

 

    

 

 

Содержание BOILER MATE TD-41Z

Страница 1: ...follow the required procedures as you use your BOILER MATE Return this booklet to its original envelope and keep it with the BOILER MATE This manual may become out of date by later amendments Check ou...

Страница 2: ...R CLOSED HYDRONIC HEATING SYSTEMS 4 INSTALLATION Forced Hot Water Closed Hydronic Heating System 6 A General Installation Requirements 6 B Piping 7 C Electrical Wiring 8 D Post Installation and Start...

Страница 3: ...PLUMBING FIXTURE WILL NOT RESULT IN A DRY BOILER IF THE BOILER CONTINUES TO FIRE AN EXPLOSION HAZARD EXISTS THIS UNIT MUST BE INSTALLED AS A SEPARATE HEATING ZONE DO NOT CONNECT THIS UNIT TO AN EXISTI...

Страница 4: ...at the same time the BOILER MATE may not be supplied with enough hot boiler water to recover adequately The delivery of domestic hot water will be diminished In many but not all cases this is not a pr...

Страница 5: ...REQUIRED IF a Back flow preventer check valve or pressure reducing valve is installed anywhere between the BOILER MATE and the city main As needed pipe dope or Teflon tape Do not forget an EXTROL and...

Страница 6: ...ble Surfaces LEFT SIDE 10 REAR 1 RIGHT SIDE 10 FLOOR 0 TOP 30 FRONT 1 Recommended Clearance for Servicing LEFT 10 HEAD ROOM 30 RIGHT 10 REAR 1 FRONT 30 4 Instructions for reversing unit The unit is de...

Страница 7: ...TRANSFER MEDIUM MUST BE LIMITED TO A MAXIMUM OF 30 PSIG BY AN APPROVED SAFETY OR RELIEF VALVE ON YOUR BOILER THE TANK PRESSURE MUST BE LIMITED TO 150 PSIG MAXIMUM BY THE INSTALLATION OF A TEMPERATURE...

Страница 8: ...ions and ordinances or in the absence of such codes the National Electrical Code ANSI NFPA No 70 latest edition The BOILER MATE thermostat can be used for either 24 or 120V AC The thermostat is packag...

Страница 9: ...the BOILER MATE If set too high the resulting hot water can cause painful scalding with possible serious and permanent injury The temperature at which this occurs varies with a person s age and the le...

Страница 10: ...10...

Страница 11: ...valve from the top of the BOILER MATE taking care to avoid contact with the hot water which may drain out of the lines leading to the domestic uses 5 Drain the BOILER MATE until the water within the t...

Страница 12: ...THE ABSENCE OF LOCAL CODES WITH THE NATIONAL ELECTRIC CODE 2 HEAT EXCHANGER PACKAGE INCLUDE ITEMS 5 11 3 TORQUE NUTS 12 TO 14 FT LBS FAILURE TO USE THE CORRECT REPLACEMENT PARTS MAY MAKE YOUR UNIT UNS...

Страница 13: ...filter strainer in steam boiler systems 2 Insufficient or runs out of 1 BOILER MATE 1 Set BOILER MATE hot water at faucet temperature setting too low temperature control to a higher setting 2 Undersiz...

Страница 14: ...14 DATE SERVICE PERFORMED COMMENTS CONTRACTOR 9 SERVICE RECORD...

Страница 15: ...d as described in the Manual provided with the Product to any failure or malfunction resulting from abuse including freezing improper or negligent handling shipping by anyone other than AMTROL storage...

Страница 16: ...West Warwick Rhode Island 02893 Part 9040 628 REV B 7 04 16...

Отзывы: