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A. General Installation Requirements

1. Do not "short circuit" the boiler

Do not connect boiler supply and return lines to the same
section or in the same flow circuit in a boiler, because the
boiler water returning from the BOILER MATE™  will "short
circuit" and exit the boiler too cold for proper heat transfer.

2. Avoid high flow domestic water 

recirculating loops

If a recirculating loop is necessary consult applicable Code
requirements.  A flow of  no more than 1/2 gpm is all that is
generally needed for temperature maintenance at the furthest
hot water fixture.  Any flow greater than 1/2 gpm will result in
excessive heat loss and reduction in performance.

3. Locating Unit

The BOILER MATE™ should be located in an area where
water leakage from the tank or connections will not result
in damage to areas adjacent to the application or to lower
floors of the structure.  When such a  location cannot be
avoided, a suitable drain pan must be installed.  The pan
must be connected to a drain. The installation location for
this unit should also be chosen to comply with the follow-
ing required and recommended dimensions for clearance
and accessibility:

Clearance from Combustible Surfaces
This unit is design certified by the C.S.A. for installation on
combustible flooring and in alcoves, closets, etc.  The min-
imum clearance dimensions from combustible material is
as follows: (See dimensions given facing units)

Clearance From Combustible Surfaces

LEFT SIDE ...........10"

REAR .....................1"

RIGHT SIDE.........10"

FLOOR ..................0"

TOP......................30"

FRONT ..................1"

Recommended Clearance for Servicing

LEFT ....................10"

HEAD ROOM ........30"

RIGHT..................10"

REAR .....................1"

FRONT.................30"

4. Instructions for reversing unit:

The unit is designed to be reversible, i.e. depending on the
particular installation area, the BOILER MATE™ can be
rotated 180° for easier connection to the boiler and cold
water supply.  All units are shipped "left-handed" with all
connections (boiler, cold water supply) on the left side of
the unit.  If, for ease of installation, it is necessary to have
the connections on the right, the following steps should be
taken:

1.

Carefully remove the front panel (remove top screw
and unhook from stand).

2.

Move the access panel/electronic control assem-
bly to the opposite side of the BOILER MATE™.

3.

Remove the ground screw from the BOILER
MATE™ stand and save.

4.

Proceed with electrical installation

5.

Reassemble the access panel/electronic control to
the BOILER MATE™.

6.

Confirm that the temperature sensor is firmly
inserted into the thermostat well.

7.

Proceed with the installation.

4. INSTALLATION INSTRUCTIONS FOR 

FORCED HOT WATER, CLOSED HYDRONIC HEATING SYSTEMS

TYPICAL INSTALLATION

FIGURE 1

BOILER

HEATING ZONES

HEATING

SYSTEM
RETURN

ZONE VALVES

CONTROLLED BY

THERMOSTAT

HEATING

CIRCULATOR

CIRCULATOR

BOILER

MATE™

DRAIN

VA

L

VE

THERMAL

LOOP

DOMESTIC

HOT W

ATE R 

VA

C

UUM

BREAKER

DRAIN V

AL

VE

FLOW CHECK

VA

L

VE

THERM-X-TR

OL

®

DOMESTIC

COLD WA

TER

SUPPLY

PRV

SHUT-OFF

VAL VE

SHUT-OFF

VAL VE

SHUT-OFF

VAL VE

BOILER

SUPPLY

RELIEF VAL

VE

BLOW

-DOWN TUBE

BOILER

RETURN

Do not locate this product where
leaking and flooding could cause

damage to surrounding property.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Содержание BOILER MATE TD-41Z

Страница 1: ...follow the required procedures as you use your BOILER MATE Return this booklet to its original envelope and keep it with the BOILER MATE This manual may become out of date by later amendments Check ou...

Страница 2: ...R CLOSED HYDRONIC HEATING SYSTEMS 4 INSTALLATION Forced Hot Water Closed Hydronic Heating System 6 A General Installation Requirements 6 B Piping 7 C Electrical Wiring 8 D Post Installation and Start...

Страница 3: ...PLUMBING FIXTURE WILL NOT RESULT IN A DRY BOILER IF THE BOILER CONTINUES TO FIRE AN EXPLOSION HAZARD EXISTS THIS UNIT MUST BE INSTALLED AS A SEPARATE HEATING ZONE DO NOT CONNECT THIS UNIT TO AN EXISTI...

Страница 4: ...at the same time the BOILER MATE may not be supplied with enough hot boiler water to recover adequately The delivery of domestic hot water will be diminished In many but not all cases this is not a pr...

Страница 5: ...REQUIRED IF a Back flow preventer check valve or pressure reducing valve is installed anywhere between the BOILER MATE and the city main As needed pipe dope or Teflon tape Do not forget an EXTROL and...

Страница 6: ...ble Surfaces LEFT SIDE 10 REAR 1 RIGHT SIDE 10 FLOOR 0 TOP 30 FRONT 1 Recommended Clearance for Servicing LEFT 10 HEAD ROOM 30 RIGHT 10 REAR 1 FRONT 30 4 Instructions for reversing unit The unit is de...

Страница 7: ...TRANSFER MEDIUM MUST BE LIMITED TO A MAXIMUM OF 30 PSIG BY AN APPROVED SAFETY OR RELIEF VALVE ON YOUR BOILER THE TANK PRESSURE MUST BE LIMITED TO 150 PSIG MAXIMUM BY THE INSTALLATION OF A TEMPERATURE...

Страница 8: ...ions and ordinances or in the absence of such codes the National Electrical Code ANSI NFPA No 70 latest edition The BOILER MATE thermostat can be used for either 24 or 120V AC The thermostat is packag...

Страница 9: ...the BOILER MATE If set too high the resulting hot water can cause painful scalding with possible serious and permanent injury The temperature at which this occurs varies with a person s age and the le...

Страница 10: ...10...

Страница 11: ...valve from the top of the BOILER MATE taking care to avoid contact with the hot water which may drain out of the lines leading to the domestic uses 5 Drain the BOILER MATE until the water within the t...

Страница 12: ...THE ABSENCE OF LOCAL CODES WITH THE NATIONAL ELECTRIC CODE 2 HEAT EXCHANGER PACKAGE INCLUDE ITEMS 5 11 3 TORQUE NUTS 12 TO 14 FT LBS FAILURE TO USE THE CORRECT REPLACEMENT PARTS MAY MAKE YOUR UNIT UNS...

Страница 13: ...filter strainer in steam boiler systems 2 Insufficient or runs out of 1 BOILER MATE 1 Set BOILER MATE hot water at faucet temperature setting too low temperature control to a higher setting 2 Undersiz...

Страница 14: ...14 DATE SERVICE PERFORMED COMMENTS CONTRACTOR 9 SERVICE RECORD...

Страница 15: ...d as described in the Manual provided with the Product to any failure or malfunction resulting from abuse including freezing improper or negligent handling shipping by anyone other than AMTROL storage...

Страница 16: ...West Warwick Rhode Island 02893 Part 9040 628 REV B 7 04 16...

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