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this potential error source by providing two 
terminals of constant current and an additional 
two terminals for high impedance voltage 
measurement.  The result is a fast, accurate 
resistance measurement of the test resistance,  
independent of the resistance of the current 
carrying leads.

Figure D-1  illustrates the 4-wire principle 
eliminates lead, wire and contact resistances as 
potential error sources.  The internal constant 
current source inherently overcomes all series 
resistance (within compliance voltage limits) 
and delivers a precise constant current. 

Separate DC to DC isolation circuitry provides 
independent circuit voltage supplies for both 
polarities of  the constant current source 
circuit

. The internal high-impedance Digital 

Voltmeter (DVM)  senses the voltage drop 
across the test resistance (i.e. squib or 
detonator).  There is negligible contact and lead 
resistance error created by the voltage 
measurement because the high input impedance 
of the DVM limits current flow in the voltage 
(V

hi

 and V

low

) leads.

D-6.

Connections

Connections are made to the front panel 
terminals using a 4-wire configuration as 
described in section D-5.  Use only AMPTEC 
test leads supplied with the 620A 4R Failsafe 
Ohmmeter. When using AMPTEC test leads, 
plug the test leads vertically into the 620A-4R 
banana jacks (they can’t plug in horizontally) . 
of the 620A 4R.  AMPTEC 620A 4R leads have 
the 4 wire current high, current low as well as 
the voltage sense high and voltage sense low 
routed to the end of the leads. The last tip or jaw 
part of the alligator leads becomes a 2 wire 
connection typically adding only 1 to 2 
milliohms worth of in-series resistance to the 
measurement. One banana plug (red) for current 
and voltage high, and another banana plug 
(black) for current and voltage low. 

For 620A 4R leads other than those terminated 
with banana plugs, RG-58 Shielded Coax 
Cabling is used. Maintaining the four wire 
Kelvin measurement, the current is in the 
largest conductor and the voltage input is 
shielded.

In addition, custom probes and test lead sets are 
optionally available for customized wiring 
connections , kelvin clips, cables terminated 
with spade lugs, and special banana jacks. 

All AMPTEC ohmmeters use a high impedance 
voltmeter as part of the resistance measurement 
process.  This voltmeter is a highly accurate and 
stable 4½ digit analog-to-digital converter (A to 
D).  The unit’s high impedance DVM (digital 
voltmeter) must receive a voltage input signal or 
drop in order to display the proper value. When 
the DVM  is not receiving a definite input 
signal, the output reading from the Analog to 
Digital Convertor can appear random and 
wandering. The display may indicate a 
randomly wandering number or it may indicate 
an overrange (flashing) condition.  This 
unpredictable display (No input to the DVM) 
condition may make it seem to appear that the 
instrument is experiencing some sort of 
malfunction.  It is not a malfunction, in fact, just 
a characteristic of the high impedance voltmeter 
circuit and 

should not be mistaken for a fault in 

the instrument

 - As this condition is simply a 

state of an “open circuit” or “nothing 
connected” to the DVM circuitry. A flashing 
display (on and off usually all zeros) indicates 
an over-range condition whenever the terminals 
are open, or the resistance under test is a higher 
value than the selected 620 series Igniter Tester 
resistance range. By using a 4-wire Kelvin type 
lead set or by shorting the V  and I  terminals 

HI

HI

together and V

  and  I

 terminals together 

low

low

the instrument is in the 2 wire resistance mode. 

All wiring including harness wires from the two 
wire test connection out - are in series with the 
test squib resistance and become part of the 
actual two wire measurement (another potential 
source of measurement error if not compensated 
for) . Many Ordnance test procedures have the 
620 series Igniter Tester user short their wiring 
harnesses at the very end (by the squib) and 
record the resistance value or offset. Then when 
the 620 series Igniter Tester leads, including the 
in-series harness wiring resistance, is connected 
to the test squib, the squib test resistance can be 
calculated (via subtraction of the 2 wire harness 
offset). 

Содержание 620A 4R

Страница 1: ...AUSTIN TEXAS 78737 USA CAGE CODE 1CRL2 PHONE 512 858 4045 or 1 800 350 5105 from the USA e mail info amptec com FAX 512 858 4340 or 1 800 430 5440 from the USA website http www amptec com 620A 4R Batt...

Страница 2: ...ARRANTY ________________________________________________________ Permission and a return authorization RMA number must be obtained directly from AMPTEC s customer service department via phone FAX or e...

Страница 3: ...Charger Power Requirements A 5 Setup and Use CHAPTER B 620A 4R FAILSAFE OHMMETER SPECIFICATIONS Table B 2 Specifications CHAPTER C REPLACEMENT OPTIONAL ANDACCESSORYITEMS C 1 Available Accessories and...

Страница 4: ...ER F ROUTINE MAINTENANCE F 1 General F 2 Required Test Equipment F 3 Calibration Procedure F 4 Battery Replacement Instructions CHAPTER G COMPONENT PARTS LISTS 620 400 Parts Assembly list CHAPTER H SC...

Страница 5: ...eable batteries reach a low charge level a negative sign will appear on the display The 620A 4R has a battery monitoring circuit that indicates it is time to plug in the battery charger A 2 Receiving...

Страница 6: ...d is open The 620A 4R has a way to remove it s lid completely for example when used in an indoor laboratory environment With the 620A 4R open remove the units two hinge pins hex type by twisting them...

Страница 7: ...entioned earlier of course the AC DC Battery Charger must be plugged into the 620A 4R s notched connector to facilitate charging the batteries Although the batteries are fully charged prior to shipmen...

Страница 8: ...d 35 C 50 C Instrument Display 20 000 count 4 digit Super Bright Light Emitting Diodes LED Over Range Indication select next higher range 620A 4R Display flashes Measurement Update Rate Approximately...

Страница 9: ...er that verifies each individual replacement battery voltage charge level inspector signature along with the inspection date CHAPTER C REPLACEMENT OPTIONALAND ACCESSORY ITEMS 3 2 Test Lead Sets and Pr...

Страница 10: ...Terminal Kelvin Mini probes photo shown above Each probe has two spring loaded gold plated steel tips with 0 18 separation one red and one black handheld probe Excellent general purpose 4 Wire Kelvin...

Страница 11: ...anana leads which provide a 4 wire Kelvin connection from the adapter to the 620A Ohmmeter No lead resistance errors In some applications i e AIM 7 Missile harnesses regular alligator clip leads canno...

Страница 12: ...s just below the display on the left see item 11 of the 620A 4R Front Panel Diagram When a given range is selected an indicator LED informs the user Also note that a resistance range must be selected...

Страница 13: ...rews have been removed for calibration access 4 Test Lead Connection Panel Jacks The 48 long dual banana Alligator Test Leads plug directly into the Voltage High and Voltage low and Current high and C...

Страница 14: ...item 7 of the 620A 4R Diagram The fuse protects internal batteries from excessive charging currents Replace blown fuses with the same type and rating only The Charging System The slimline AC to DC bat...

Страница 15: ...shielded In addition custom probes and test lead sets are optionally available for customized wiring connections kelvin clips cables terminated with spade lugs and special banana jacks All AMPTEC ohm...

Страница 16: ...512 447 7456 International Overseas or FAX 512 447 7455 email service amptec com D 7 Failsafe Operation The AMPTEC 620 Series of Igniter Testers or failsafe ohmmeters incorporate a constant current s...

Страница 17: ...50 VDC To make this adjustment first remove the fuse from the fuseholder With an adjustable DC power supply set the power supply output to be 4 50 VDC Be sure to observe power supply polarity Connect...

Страница 18: ...cate the batteries need charging or fuse needs replacing If the 620A 4R exhibits problems that cannot be eliminated by reviewing Chapters B and D the following guidelines have been established to help...

Страница 19: ...or move the replacement part until the solder has cooled Cold solder and bad solder joints can cause more problems Use the chassis ground connect to the common terminal of the functional test section...

Страница 20: ...the analog part and the ICL71C03 takes care of the digital part of the 4 digit 20 000 count dual slope conversion COUNTERS DISPLAY COMPARATOR BUFFER MULTIPLEXER ZERO CROSSING DETECTOR INTEG UUT CONTRO...

Страница 21: ...EGRATOR INTEGRATOR COMPARATOR COMPARATOR CAZ CAZ CSTRAY CSTRAY RINT RINT FIGURE E 2B PHASE ll INTEGRATE INPUT FIGURE E 2C PHASE lll AND DE INTEGRATE CINT CINT VIN VIN CREF CREF 3 3 1 1 2 2 6 6 5 5 4 4...

Страница 22: ...shed in Phase I The time or number of counts required to do this is proportional to the input voltage E 4 1 Reference Voltage The precision reference voltage required to do the A D conversion is devel...

Страница 23: ...t as it was when the output terminals were shorted The current through R is 10 L milliamperes just as it was through the jumper when the output terminals were shorted E 6 Failsafe Design Reference to...

Страница 24: ...wer Supply Scheme The 5 volt power supply is provided directly by the batteries for driving the LED displays and digital logic The 5VD is used for driving IC8 the low battery detection circuit The 15V...

Страница 25: ...range push buttons covered by silicone rubber boots and their corresponding panel mount LEDS IC 2 is a latch that will latch its output to the corresponding range push button input Its output turns o...

Страница 26: ...AMPTEC 620 package may have too much resistance offset for the actual calibration of 620 Igniter Testers versions fitted with a low 2 0 Ohm range Contact AMPTEC for information on the 305 48 long 4 w...

Страница 27: ...n Return the calibration access screws to the perimeter of the 620 main top panel 2 Adjust RV1 for a display indication of 100 00 3 Check the 2 0 KOhm range with the 1000 Ohm Standard Resistor Check t...

Страница 28: ......

Страница 29: ...3 D104 and D202 D201 D203 Relay Board 04 30015 1 620A Relay Board DWG 620A 702 REVB RL1 05 03006 1 Relay Aromat S2EB 5V CHG1 05 79393 1 Slimline 9 VDC Battery Charger AMPTEC Modified Volgen Model LV 1...

Страница 30: ...rostat 50KW DK RV6N503C ND Allied 753 2503 HNDL1 05 77201 2 Handles Front Panel Mount Type Allied 839 9119 STF1 05 77251 2 Standoff Box of 100 Allied 839 2357 KB1 05 77311 1 Knob for shaft of the zero...

Страница 31: ...ly Rev D 620 601 2 1 page 620 Display Board Assembly 620 070 3 pages 620 Ohmmeter Schematics 1 DVM1 Rev D 2 I_SRC Current Source Rev D 3 DISP Display Rev D 620 077 1 page 620 Relay PCB Schematic Rev A...

Страница 32: ...bon Cable Header routes to the Top Panel D6 Q6 D7 Q7 D8 8 Q8 470W R6 470W R10 620 RELAY BOARD Drawing 620 077 Cage Code 1CRL2 RESEARCH AMPTEC Page 1 of 1 INPUTS OUTPUT OE LE D Q L H H H L H L L H X X...

Страница 33: ...620 FRONT PANEL RANGE SWITCH SCHEMATIC Drawing 620 078 RESEARCH AMPTEC Page 1 of 1 Front Panel LED Indicators 2KW Range Indicator 200W Range Indicator Revision A Scale none...

Страница 34: ...D1 C1 C2 D2 RV1 D3 R4 R9 R6 R14 RV201 R13 R3 R2 R1 R15 Q5 R7 C3 C5 C4 R8 IC3 C11 RV2 C12 IC4 RN1 Q4 Q3 Q2 Q1 D5 R17B C8 IC9 C10 S1 D4 R225 R224 R223B C13 RV3 P1 R20 R19 IC8 C9 R16 R18 IC10 IC11 R23 R2...

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