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CABLE ASSEMBLY WORK INSTRUCTION

3.6mm SurLok Plus

™

Right Angle Plug Connector

3.6mm

C10-754726-()

AI-9-1

Содержание C10-754726

Страница 1: ...CABLE ASSEMBLY WORK INSTRUCTION 3 6mm SurLok Plus Right Angle Plug Connector 3 6mm SurLok C10 754726 AI 9 1 ...

Страница 2: ... when there is no sealing requirement 1 2 O Ring not included when there is no sealing requirement 2 6mm Barrel only provided when the 6mm option is selected 3 Grommet not included with non sealed option 4 Backshell 1 1 1 1 2 2 3 4 1 Screw out the rear backshell then remove the grommet and barrel ...

Страница 3: ...wire well as shown Notes The recommended crimp sizes are only for reference The customer should adjust them according to cable specification and crimp tool Test results including temperature rise metallographic analysis and pullout force Recommended crimping tool Hydraulic press Conductor Insulation Threading fixture ATZ P N is FX3 0042 002 Recommended crimp length is 5 0 5mm Gap is 0 5mm MAX Leng...

Страница 4: ...DUCT GROUP AIPG DIVISION THIRD ANGLE PROJECTION N A THOR YAN C 1 ROB WENG FLAG NOTE CALL OUT ATION MAY NOT BE DISCLOSED TO OTHERS FOR Amphenol Technology Zhuhai Co THOR YAN 2 1 0 5 0 3 0 2 0 1 120 400 30 120 6 30 3 6 0 1 0 3 GENERAL TOLERANCE N A REFERENCE TEN PERMISSION FROM THE AMPHENOL CORP OP OR USED FOR MANUFACTURING PURPOSES FX3 0042 CE LINEAR DIMENSIONS ARE IN MILLIMETERS TOLERANCES ANGLES ...

Страница 5: ...CABLE ASSEMBLY WORK INSTRUCTION 3 6mm SurLok Plus Receptacle Connector Busbar Type 3 6mm SurLok C10 754727 X1XX ...

Страница 6: ...e is 1 2 1 5N m 1 Pass receptacle through the hole of mounting panel 2 Pass M4 bolt through copper busbar washer and nut in proper order 3 Tighten nut by tool 1 Recommended M4 bolts refer to QB T70 2 2015 2 Recommended M4 Spring washer refer to BS 4464 1969 2004 Mount Panel Allen key M4 Bolt Busbar or other application M4 Washer M4 Nut 2 Tighten receptacle onto the panel with M4 bolts recommended ...

Страница 7: ...CABLE ASSEMBLY WORK INSTRUCTION SurLok Plus 5 7mm Plug Inline Type 5 7mm SurLok C10 762230 XXXX ...

Страница 8: ... 1 1 O Ring not included when there is no sealing requirement 2 Grommet not included when there is no sealing requirement 3 Backshell 1 Unscrew the backshell grommet should remain within the backshell 1 1 1 2 3 2 Slide the grommet backshell onto the cable as shown ...

Страница 9: ...mperature rise and metallographic analysis and pullout force Reference gap is 1mm MAX 12 1mm 3 Wire cutting and stripping applies to 16mm2 25mm2 cables Strip conductor 12 1mm 4 Install the cable conductor into the connector body lug 5 Crimp wire well as shown below F Cable Size Cable Range Recommended crimp dist across Flats F Cable Pullout Force Applicable Current 25 mm2 10 20 0 20 mm 7 5 0 1mm 1...

Страница 10: ...ow picture by hand or tool The recommended torque is shown in the table below Recommended crimping tool Manual hydraulic crimper Die 25mm die for 25mm cable 16mm die for 16mm cable Recommended torque of rear shell Cable Size Cable O D Torque 16 mm2 8 1 0 2 mm TBD N m 25 mm2 10 2 0 2 mm TBD N m No gap ...

Страница 11: ...CABLE ASSEMBLY WORK INSTRUCTION SurLok Plus 5 7mm Receptacle Inline Type 5 7mm SurLok C10 762231 XXXX ...

Страница 12: ...d when there is no sealing requirement 2 Grommet not included when there is no sealing requirement 3 Backshell 1 1 1 2 3 Part 2 Receptacle Assembly 1 Unscrew the backshell grommet should remain within the backshell 2 Slide the grommet backshell onto the cable as shown ...

Страница 13: ...emperature rise metallographic analysis and pullout force Reference gap is 1mm MAX 12 1mm 3 Wire cutting and stripping applies to 16mm2 25mm2 cables Strip conductor 12 1mm 4 Install the cable conductor into the connector body lug 5 Crimp wire well as shown below F Cable Size Cable Range Recommended crimp dist across Flats F Cable Pullout Force Applicable Current 25 mm2 10 20 0 20 mm 7 5 0 1 mm 190...

Страница 14: ...w picture by hand or tool The recommended torque is shown in the table below Recommended crimping tool Manual hydraulic crimper Die 25mm2 die for 25mm2 cable 16mm2 die for 16mm2 cable Recommended torque of rear shell Cable Size Cable O D Torque 25mm2 10 2 0 2 mm TBD N m 16mm2 8 1 0 2 mm TBD N m No gap ...

Страница 15: ...CABLE ASSEMBLY WORK INSTRUCTION SurLok Plus 8 0mm Plug Inline Type 8 0mm SurLok C10 754487 XXXX ...

Страница 16: ...uded when there is no sealing requirement 2 Grommet not included when there is no sealing requirement 3 Backshell 1 1 1 2 3 Part 2 Plug Assembly 1 Unscrew the backshell grommet should remain within the backshell 2 Slide the grommet backshell onto the cable as shown ...

Страница 17: ...allographic analysis and pullout force Reference gap is 1mm MAX 18 1mm 3 Wire cutting and stripping applies to 16mm2 25mm2 cables Strip conductor 18 1mm 4 Install the cable conductor into the connector body lug 5 Crimp wire well as shown below F Cable Size Cable Range Recommended crimp dist across Flats F Cable Pullout Force Applicable Current 25 mm2 10 20 0 20 mm TBD 1900N Min 120A Max 35 mm2 11 ...

Страница 18: ...The recommended torque is shown in the table below Recommended crimping tool Manual hydraulic crimper Die 25mm2 die for 25mm2 cable 35mm2 die for 35mm2 cable 50mm2 die for 50mm2 cable Recommended torque of rear shell Cable Size Cable O D Torque 25mm2 10 2 0 2 mm TBD N m 35mm2 11 5 0 3 mm TBD N m 50mm2 13 6 0 3 mm TBD N m No gap ...

Страница 19: ...CABLE ASSEMBLY WORK INSTRUCTION SurLok Plus 8 0mm Receptacle Inline Type 8 0mm SurLok C10 754487 XXXX ...

Страница 20: ...uded when there is no sealing requirement 2 Grommet not included when there is no sealing requirement 3 Backshell 1 1 1 2 3 Part 2 Plug Assembly 1 Unscrew the backshell grommet should remain within the backshell 2 Slide the grommet backshell onto the cable as shown ...

Страница 21: ...llographic analysis and pullout force Reference gap is 1mm MAX 14 5 1mm 3 Wire cutting and stripping applies to 16mm2 25mm2 cables Strip conductor 18 1mm 4 Install the cable conductor into the connector body lug 5 Crimp wire well as shown below F Cable Size Cable Range Recommended crimp dist across Flats F Cable Pullout Force Applicable Current 25 mm2 10 20 0 20 mm TBD 1900N Min 120A Max 35 mm2 11...

Страница 22: ...m2 cable Recommended torque of rear shell Cable Size Cable O D Torque 25mm2 10 2 0 2 mm TBD N m 35mm2 11 5 0 3 mm TBD N m 50mm2 13 6 0 3 mm TBD N m No gap 6 Assemble the grommet and backshell Tighten backshell to the indicated location shown in the below picture by hand or tool The recommended torque is shown in the table below ...

Страница 23: ...ON 5 7 8 0mm SurLok Plus Connector Inline Type Mating and Unmating Work Instruction 5 7mm 8 0mm SL 8 0mm SurLok Plus Connector Plug C10 731951 Receptacle C10 754488 5 7mm SurLok Plus Connector Plug C10 752785 Receptacle C10 762231 ...

Страница 24: ...m they are properly mated Master Keyway Part 2 Mating Operation 1 Initial mating Align the master keyway of the receptacle and plug skip this step if there is no keyway key option and push the plug vertically into the receptacle as shown in the diagram 2 Continue mating plug into receptacle until you hear an audible click to indicate that the plug and receptacle are fully mated ...

Страница 25: ...s 129mm minimum this does not include the active space for hand or tool operation Note This product is not suitable for live mating and unmating At the same time it is recommended to add a protection mechanism to the equipment to prevent accidental unplugging 2 Do not deviate from the axis direction of the receptacle until unmating is complete in order to eliminate potential damage to the connecto...

Страница 26: ...ASSEMBLY WORK INSTRUCTION 8 0 mm Surlok Plus Plug Part Number C10 765467 ...

Страница 27: ... 1 Plug Components Part 1 Plug Cable Assembly 1 2 3 4 Step 1 Un assemble rear attachments Screw out the rear shell then take out the bracket Notes The grommet should be kept inside of rear shell Step 2 Wire stripping Strip the insulator of 14 0 0 5mm Notes The cut insulator should kept cover on the conductor 14 0 0 5mm ...

Страница 28: ...w table Notes The recommended crimp sizes are only for reference The customer shall adjust them according to cable specification and crimp tool and test results including temperature rise and metallographic analysis and pullout force etc Recommended crimping parameter Cable size Cable O D CCH CCL Pullout force 35mm2 11 5 0 3mm 9 0 0 1mm 10 0 0 3mm 1900N Min 50mm2 13 6 0 3mm 10 5 0 1mm 10 0 0 3mm 2...

Страница 29: ...attachments Put the bracket onto the lug of connector body then tighten rear shellto the indicated location shown as picture by hand or wrench recommended torque is 1 2 0 1N m Rear shell should tie with connector body closely ...

Страница 30: ...30 ASSEMBLY WORK INSTRUCTION 8 0mm Surlok Plus Receptacle 1500V Busbar Type Part Number C10 765468 X1XX ...

Страница 31: ...hen no sealing requirement Gasket Step 1 Tighten housing onto the panelwith M4 screws recommended torque as 0 8 0 1N m Recommended screw is GB 9074 13 M4 Notes The customer shall verify the recommended torque base on your application and modify it if necessary The height should not greater than 5mm ...

Страница 32: ...rminal with customer s busbar copper M6 Nut Customer s busbar copper Recommended torque is 6 5 0 1N m M6 Bolt Plate and Washer Notes The customer shall verify the recommended torque base on your application and modify it if necessary ...

Страница 33: ...33 ASSEMBLY WORK INSTRUCTION 10 3mm Surlok PIus 1500V Right Angle Plug Connector 2 0 Version Part Number C10 7651278 ...

Страница 34: ...DUSTRIAL OPERATION Amphenol Technology Zhuhai Co Ltd No 63 Xinghan Road Sanzao Town Jinwan Zhuhai PRC SIZE CAGE CODE DOCUMENT NUMBER RE SHEET 1 OF 77820 C SCALE 6 1 REF APPROVALS DATE Oct 20 20 PREPARED BY Yuexiang Zhang UNLESS OTHERWISE SPECIFIED LINEAR DIMENSIONS ARE IN MILLIMETERS TOLERANCES ANGLES 2 DEFAULT LINEAR TOLERANCES SEE TABLE DIM TOL PER ASME Y14 5M 1994 DRM PER MIL DTL 31000 OTHER AM...

Страница 35: ...tting and stripping Apply for 70mm2 95mm2 Cable Stripping conductor 17 1mm Step 2 Un assemble Grommet and rear cap over the cable as shown Step 3 Use the tool FX3 0067 001 to fit the grommet to the bottom of rear cap 17 1mm Grommet Tool Rear Cap ...

Страница 36: ... HARACTERISTICS CHARACTERISTICS WED TO BE USED COMPLIANT TO RoHS DIRECTIVE REVISIONS ZONE REV DESCRIPTION D PA1 INITIAL RELEASE 2020 PROTOTYPE DRAWING PART NUMBER C10 765499 100 4 A 1 2 3 D C B 2 1 4 3 THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION AND SUCH INFORMATION MAY NOT BE DISCLOSED TO OTHERS FOR ANY PURPOSE OR USED FOR MANUFACTURING PURPOSES WITHOUT WRITTEN PERMISSION FROM THE AMPHENOL COR...

Страница 37: ...37 Step 7 Assemble rear shell NO Gap Tighten rear shell to the indicated location shown as picture above by hand or tool The recommended torque as below 1 5 2 0 Nm ...

Страница 38: ...38 ASSEMBLY WORK INSTRUCTION 10 3mm Surlok Plus 1500V Receptacle Connector Screw Type 2 0 Version Part Number C10 765128 X2XX ...

Страница 39: ... Step 1 Tighten M10x1 5 nut onto busbar recommended torque is 13 14 Nm Busbar or other applications Mount Panel Spanner M10 Spring Washer M10x1 5 Nut a Receptacle tail studs side pass through the hole of mounting panel b Studs pass through copper busbar and washer and nut in proper order c Fix the power pin plane with a wrench d Tighten nut by tool ...

Страница 40: ...nto the panel with M4 bolts recommended torque is 0 8 1 0 N m 1 Recommended M4 bolts refer to GB T 70 L 2000 eqv ISO 4762 7997 2 Recommended M4 spring lock washer refer to GB 93 87 3 Recommended M4 plain washer refer to GB 97 1 2002 ...

Страница 41: ...41 ASSEMBLY WORK INSTRUCTION 10 3mm Surlok Plus 1500V Receptacle Connector Busbar Type 2 0 Version Part Number C10 765128 X1XX ...

Страница 42: ...acle Assembly Step 1 Tighten Nuts recommended torque for nut is 4N m max Allen key Busbar or other application Adjustable wrench Panel M6 Washer M6X1 Nut Fix two flat of contact by wrench a Receptacle tail pass through the hole of mounting panel b Studs pass through copper busbar and washer and nut in proper order c Tighten nut by tool ...

Страница 43: ...o the panel with M4 screws recommended torque is 0 8 1 0 N m 1 Recommended M4 bolts refer to GB T 70 L 2000 eqv lSo 4762 7997 2 Recommended M4 spring lock washer refer to GB 93 87 3 Recommended M4 plain washer refer to GB 97 1 2002 ...

Страница 44: ...44 ASSEMBLY WORK INSTRUCTION 10 3mm Surlok Plus 1500V Connector Right Angle Mating and Unmating Work lnstruction Part Number C10 765127 C10 765128 ...

Страница 45: ...Plug Components Notes This product is not suitable for live plugging and unplugging ln order to prevent the plug from being pulled out by mistake it is recommended to add a protection mechanism on the device Keyway Code see Table Keyway Benchmark Receptacle Plug ...

Страница 46: ... figure Step 2 Rotate the Plug and adjust the outgoing direction of the cable to the desired position Step 3 Align the key with the keyway and push the plug vertically into the receptacle until hear a click to indicate that plug and receptacle mated well Note Pull the plug body slightly by hand to reconfirm if they mated well ...

Страница 47: ...e plug horizontally in the direction shown below Pull out Plug Button Step 1 For end use the separation active space requires is 67 5mm minimum Step 2 Do not deviate from the axis direction of the receptacle until it was separation complete or it has a risk to damage the connector Axis X X X ...

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