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©Copyright Amkus Rescue Systems, Inc. 2016-2017 

LAI-001 August 31, 2017 Rev01

8

4.0 SAFETY CONSIDERATIONS

NOTICE

AMKUS  electric  motors,  batteries,  and  chargers  are  not  waterproof  and  are  not  intended  for 
immersion.

Consult Safety Manual LAA-001 for risk associated with electric rescue tools. Consult DeWALT safety data sheet for risk associated 
with DeWalt DCB battery and charger. Observe warnings provided with the battery and charger.

4.1 PROTECTIVE CLOTHING

It is the responsibility of the user to ensure that appropriate protective clothing and equipment are used to provide protection from 
those hazards to which personnel are exposed or could be exposed while working with this product.

4.2 TRAINING

This product is designed to be used by emergency services personnel to facilitate the extrication of victims from entrapment. Its 
use should be limited to trained personnel only. All personnel using this equipment are assumed to have completed a course of 
instruction  that  is  acknowledged  as  being  educationally  sound  by  the  local  authority  having  jurisdiction  over  such  training.  This 
document contains basic operating and maintenance instructions only.

4.3 OPERATING CONSIDERATIONS

AMKUS ION Tools are intended for intermittent use with suffi  ciently longs pauses to allow the oil to cool. If the tool becomes too hot to 
touch, the temperature is above 120 deg F (49°C). When oil temperature reaches 158°F (70°C) the effi  ciency is signifi cantly reduced 
and the tool should be stopped to cool down.

• Avoid overheating.
• Keep motor cooling vents unobstructed and the heat sink fi ns clean.
• Remove the battery prior to cleaning, servicing, or inspecting the tool.
• Make sure to power off  tool prior to replacing tips.
• After use, clean off  any accumulated oil, grease, dirt, or corrosive substances.
• Use a damp cloth and soapy water to clean components.

NOTICE

Store electric tools in a secure dry place that can only be accessed by authorized staff .

5.0 SET-UP PROCEDURE

AMKUS  equipment  is  manufactured  with  superior  craftsmanship  and  quality  that  is  backed  by  the  standard  warranty  which  is 
published on the AMKUS website. Normally, AMKUS equipment is prepared and serviced by your dealer prior to delivery. If, however, 
you have decided to place the equipment into service yourself, remove equipment from the packing cartons and carefully inspect for 
damage. Damage that occurs during shipment should be reported immediately to the carrier.

5.1 CHARGE THE BATTERY

Charge the battery before use;
•  Plug  the  charger  into  110  VAC  power  outlet  before 

inserting a battery pack

• Insert the battery pack into the charger
• The charger has a three-light charge indicator that blinks 

according to the state of the charge of the battery pack.

• Charging is complete when three red lights remain ON
• The battery is fully charged and may be used, or left in 

the charger

Figure 5.1

Содержание ion AMK-iC550

Страница 1: ...ncluded with DeWALT packaging Obtain safety information at www amkus com resources information Manual Battery Powered Electro hydraulic Rescue Tools AMKUS RESCUE SYSTEMS www amkus com 4201 Montdale Drive Valparaiso IN 46383 4098 USA 800 592 6587 219 548 5000 Fax 219 476 1669 CUTTER Model AMK iC550 SPREADER Model AMK iS240 AMK iS280 COMBI TOOL Model AMK iCT516 RAM Model AMK iTR230 BATTERY 36 VDC 4A...

Страница 2: ...uipment you may be called upon to use 3 It is your responsibility to know that you have been properly trained in Firefighting and or Emergency Response and in the use precautions and care of any equipment you may be called upon to use 4 It is your responsibility to be in proper physical condition and to maintain the personal skill level required to operate any equipment you may be called upon to us...

Страница 3: ...com 4201 Montdale Drive Valparaiso IN 46383 4098 USA 800 592 6587 219 548 5000 Fax 219 476 1669 SECTION 1 IDENTIFICATION D I U L F C I L U A R D Y H 2 V M S U K M A e m a N t c u d o r P Manufacturers of suppliers details AMKUS RESCUE SYSTEMS INC 4201 Montdale Drive Valparaiso IN 46383 4098 USA 0 0 0 5 8 4 5 9 1 2 t s e u q e R S D S Customer Service Emergency telephone number C E R T M E H C 0 0 ...

Страница 4: ... ON OFF 5 4 ROTATING HANDLE 5 4 1 HANDLE LIGHTS 5 5 CONTROL VALVE ACTUATOR 6 0 OPERATION 11 6 1 BATTERY CHARGE STATUS 6 2 WHEN TO CHANGE THE BATTERY 6 3 CUTTING 6 4 SPREADING SQUEEZING LIFTING 6 5 TELESCOPING RAM OPERATION 7 0 ACCESSORIES 14 7 1 RAM EXTENSIONS 7 2 EXTENDED REACH SPREADER TIPS 7 3 CHAIN USE 8 0 SAFETY GUARDS 16 9 0 MAINTENANCE 17 9 1 ROUTINE MAINTENANCE 9 1 1 CHECK THE BLADES 9 1 2...

Страница 5: ...CATIONS 2 1 GENERAL SPECIFICATIONS BATTERY SPECIFICATIONS Part AMK IBATT Model DeWALT DCB360 Nominal voltage Volts DC 36 Battery capacity Ah 4 0 Dimensions Length X Width X Height Inches mm 6 2 X 3 6 X 3 3 158 X 92 X 84 Weight LB kg 2 87 1 3 CHARGER SPECIFICATIONS Part AMK ICHRG Model DeWALT DC9000 Input power Volts AC 120 Output Volts DC 36 Charge current mA 0 3000 Dimensions Length X Width X Hei...

Страница 6: ... 1 X 7 0 X 8 8 815 X 177 X 223 Weight excl battery LB kg 49 1 22 3 Max Spreading Distance inches mm 28 0 711 Max Spreading Distance with optional ERT tips inches mm 36 0 914 2 4 COMBI TOOL SPECIFICATIONS Part AMK iCT516 MECHANICAL SPECIFICATIONS Length 28 9 X 6 9 X 8 6 734 X 175 X 218 Weight excl battery LB kg 47 1 21 4 Max Spreading Distance inches mm 15 6 396 Cutter Opening inches mm 7 3 185 Cut...

Страница 7: ...ndle Spring Loaded Handle Release FIGURE 3 1b 3 2 SAFETY MARKINGS OPEN CLOSE FIGURE 3 2 4201 Montdale Drive Valparaiso IN 46383 4098 800 592 6587 219 548 4000 KEL0001 UNDERSTAND MANUAL BEFORE USE OPERATING AMKUS RESCUE SYSTEMS WITHOUT UNDERSTANDING THE MANUAL RECEIVING PROPER TRAINING AND USING APPROPRIATE PERSONAL PROTECTION EQUIPMENT IS A MISUSE OF AMKUS EQUIPMENT OBTAIN SAFETY INFORMATION AT WW...

Страница 8: ...o hot to touch the temperature is above 120 deg F 49 C When oil temperature reaches 158 F 70 C the efficiency is significantly reduced and the tool should be stopped to cool down Avoid overheating Keep motor cooling vents unobstructed and the heat sink fins clean Remove the battery prior to cleaning servicing or inspecting the tool Make sure to power off tool prior to replacing tips After use clean off ...

Страница 9: ... lights stay lit Press and hold the red switch for 2 seconds to shut off the rescue tool The power is off when the lights are off The rescue tool will power off automatically after 20 minutes of inactivity Figure 5 3 5 4 ROTATING HANDLE ION cutter and combi tools come equipped with a 360 swiveling handle that has variable tension RELEASE LOCK TENSION SCREW To increase rotating handle tension tighten t...

Страница 10: ...r is equipped with a deadman safety feature which causes the control valve actuator to return to OFF of figure 5 5 when released The movement of the tool will stop and hold its position and load The control valve actuator controls the motor and hydraulic pump Battery protection software is installed in the battery to avoid overload from users attempting to re start the pump when the tool is against...

Страница 11: ...efore using it again Figure 6 2 NOTICE Draining a battery s charge completely may result in overheating or battery damage reducing the battery s longevity Wait for the battery to cool down before placing the battery in a charger Ensure the battery is completely charged before installation in a tool CAUTION Shorting the battery terminals together may cause burns or a fire When battery pack is not in...

Страница 12: ... control valve actuator to the center neutral position and the movement of the blades will stop Reposition cutter as needed to maintain optimum cutting performance The blades on AMKUS cutters have been proven effective for cutting steering columns brake pedals latching mechanisms and other such items as may be necessary for extrication However this cutter is not intended as a piercing tool for heav...

Страница 13: ... the object being lifted When operating the spreader the tool may rotate as it meets resistance If tool rotation places the user or others in jeopardy immediately release the control valve actuator and modify your procedure The deadman safety feature should immediately return the control valve actuator to the center neutral position and the movement of the arms will stop Then seek another purchase...

Страница 14: ... or rolling load Position the ram base securely against a support surface Excess space may be taken up using cribbing or a ram extensions Extend the lifting head to the object being displaced Ensure nearby people are clear of the crush zone before lifting or retracting Displace the object only as far as needed Stop to stabilize the load in increments as the load is lifted or lowered The telescopin...

Страница 15: ...e up the dots push on and twist AMK TCE10 10 inch ram extension 254 mm AMK TCE18 18 inch ram extension 457 mm AMK TCE27 27 inch ram extension 686 mm OR OR Figure 7 2 WARNING Stacking extensions adds pivot points that may cause the load to become unstable Sudden movement can occur in unstable loads having potential to cause severe injury or death Only use one extension at a time For examples see LA...

Страница 16: ...its are available for spreaders WARNING Transport chain is NOT rated for overhead lifting Injury or death may occur from improper chain use Observe chain safety guidelines established by the Authority Having Jurisdiction Setup and operation of both chain kits are the same Secure chains around the load removing slack using grab hooks to latch fully across the chain tip of hook must not to be insert...

Страница 17: ...he tool cool see the person responsible in the maintenance schedule Annual maintenance shall be completed regardless of how many hours the tool has been used since it s last maintenance Clean the tool before starting any maintenance work 9 1 ROUTINE MAINTENANCE 9 1 1 CHECK THE BLADES The use of damaged blades decreases the cutting efficiency of the tool and can overheat the motor Replace the blades ...

Страница 18: ...ual grease gun see example below pumping the grease into the grease nipple indicated by the arrow in fig 9 1 4 Figure 9 1 4 9 1 5 HANDLE LIGHT BATTERY REPLACEMENT To replace the batteries for either of the independent lights located at opposite ends of the handle remove the corresponding lid screws with a 3mm hex key Insert one CR123A battery into each of the battery holders Use the hex key to tigh...

Страница 19: ...FORMED BY MOTOR DOES NOT START Battery Defective Replace O Tool not turned on Press power for 3 seconds O Battery not charged Charge battery O FAULT POSSIBLE REASON POSSIBLE REMEDY PERFORMED BY ELECTRIC MOTOR OVERHEATED Battery overheated Wait for it to cool down O Cooling Vents obstructed Clean O 10 0 TROUBLESHOOTING 10 1 GENERAL Malfunctions can be divided into three sections 1 Malfunction of th...

Страница 20: ... biological chemical radioactive The authority having jurisdiction may follow internal decontamination guidelines or request technical advice from AMKUS Rescue Systems 4 Inspect the tool controls and battery after each use for damage leakage and excessive wear 5 If rescue tool damage or excessive wear is noticed remove the rescue tool from service immediately contact your local dealer or AMKUS Res...

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